Ngk Insulators, Inc.

Institute of Technology Precision Electrical Discharge Work's

Ngk Industries, Ltd.

Hoden Seimitsu

Satoru Inoue

Shoji Futamura

Sei Ozaki

Hiroshige Mizuno

Koichi Ikeshima

Masaru Kojima

Mitsuaki Watanabe

Kozo Higashizima

A die for extruding ceramic honeycomb structural bodies, have a plurality of ceramic batch discharge slits, a plurality of ceramic batch supply holes communicated with the ceramic batch discharge slits, and a plurality of pipes fitted into at least some of the ceramic batch holes. In the die, the pipes are inserted into the ceramic batch supply holes in such a manner that tip portions of the pipes are located apart from bottom portions of the ceramic batch supply holes.

Die for extruding ceramic honeycomb structural bodies

In a ceramic honeycomb structural body having a plurality of open-ended cells defined by cell walls, a reinforcing portion is formed in each corner part of an open-ended cell existing in a second zone outside a first zone inclusive of a center on a plane perpendicular to the open-ended cells.

Ceramic honeycomb structural body

An extrusion die for extruding ceramic honeycomb structural bodies includes body discharge channels having a desired honeycomb arrangement and independent body supply holes communicating with the body discharge channels. The body supply holes are so designed that each of them has inner peripheral surface zones of different inner dimensions and the inner peripheral surface zones may be coaxially arranged.

Die for extruding honeycomb structural bodies

Dies for extruding honeycomb structures are disclosed, which comprise wear resistant alloy plates, a die base body having a coefficient of thermal expansion different from that of the wear resistant alloy plates, forming channels having a sectional shape conforming to that of honeycomb structural bodies to be extruded and a given depth from a front face of the die toward a rear face thereof, and a plurality of opening holes independently formed from the die near face toward the die front face and communicating with the forming channels. The die base body and the wear resistant alloy plates are bonded together such that the forming channels may communicate with the opening holes. A method for producing such dies is also disclosed, which is characterized in that slits are preliminarily formed in one of machined faces of the die base before the wear resistive alloy plates are bonded to the die base portion, and are located at a predetermined width in an arrangement conforming to the forming channels.

Method for producing dies for extruding honeycomb structures

An extrusion-forming jig for extruding a ceramic batch to regulate a sectional shape and external dimensions of a honeycomb structure is formed by the extrusion. The jig includes electric discharge coating layers on surfaces of the jig contacting the ceramic batch. The electric discharge coating layers are made of a cemented carbide such as tungsten carbide. The jig is able to be used for many hours without necessitating replacement.

Extrusion-forming jig

Dies for extruding honeycomb structures are disclosed, which comprise wear resistant alloy plates, a die base body having a coefficient of thermal expansion different from that of the wear resistant alloy plates, forming channels having a sectional shape conforming to that of honeycomb structural bodies to be extruded and a given depth from a front face of the die toward a rear face thereof, and a plurality of opening holes indepndently formed from the die rear face toward the die front face and communicating with the forming channels. The die base body and the wear resistant alloy plates are bonded together such that the forming channels may communicate with the opening holes. A method for producing such dies is also disclosed, which is characterized in that slits are preliminarily formed in one of machined faces of the die base before the wear resistive alloy plates are bonded to the die base portion, and are located at a predetermined width in an arrangement conforming to the forming channels.

Dies for extruding honeycomb structure

A honeycomb structure forming die has a forming section provided with at least forming channels and a plurality of opening holes. The forming channels have a sectional shape conforming to that of honeycomb structural bodies to be extruded by the die, and have a given depth from a front face of the die toward a rear face thereof. The opening holes are independently formed from the die rear face toward the die front face and communicate with the forming channels. The honeycomb structure forming die is further provided with communicating holes which communicate with the opening holes of the forming section.

Super hard alloy dies for extruding honeycomb structures

A honeycomb structural body-extruding die apparatus is disclosed herein, which includes an extruding die and a die mask provided around an outer peripheral portion of the extruding die on an extruding material outlet side. The extruding die also includes a plurality of extruding material-feeding holes formed on the extruding material inlet side and a plurality of shaping channels formed communicating with each other in a lattice fashion on the extruding material outlet side. The honeycomb structural body-extruding die apparatus is further provided with an annular perforated plate arranged concentrically with the extruding die on the extruding material inlet side. The perforated plate has through holes of which respective central axes are in conformity with those of the extruding material feeding holes.

Honeycomb structural body-extruding die apparatus

An extruding die for forming finned ceramic honeycomb structures includes extruding forming grooves for extruding a ceramic material therethrough and a plurality of material supply apertures for supplying the ceramic material into the extruding die. The extruding forming grooves open at a front surface of the extruding die and intersect with each other in the form of a mesh corresponding to a sectional configuration of a ceramic honeycomb structure. The material supply apertures open at a rear surface of the extruding die and communicate with the extruding forming grooves at intersecting zones thereof. The extruding die comprises fin forming grooves branched from the extruding forming grooves for forming fins, and the material supply apertures communicate with at least parts of the fin forming grooves. In extruding a ceramic material with this extruding die to form a ceramic honeycomb structure, it is easily formed uniform in density in its entirety including fins, thereby completely preventing the fins from falling off during extruding and preventing cracks from occurring in drying or firing.

Extruding die for forming finned ceramic honeycomb structures

A die for extruding honeycomb structural bodies includes a plurality of ceramic batch exhaust grooves and a plurality of ceramic batch supply apertures. Tubes are fitted in at least some of the ceramic batch supply apertures to improve or make constant the surface roughness and dimensions of inner surfaces of ceramic batch supply apertures through which the ceramic batch passes, thereby producing perfect ceramic honeycomb stuctural bodies. The adjustment of flow of ceramic batch is so simplified that any other controlling plate which would be required in the prior art is not needed for controlling the flow. When the supply apertures have been worn off, the tubes are exchanged by new ones to restore the required inner surfaces easily.

Growing community of inventors

Aichi, Japan

Satoru Inoue