Tesla Motors, Inc.

Robert Boschgmbh

Tesla, Inc.

Sarah Stewart

Kurt Russell Kelty

Scott Ira Kohn

Clay Hajime Kishiyama

Weston Arthur Hermann

Jeffrey Brian Straubel

Christopher Dangler

John F Christensen

Vineet Haresh Mehta

Aleksandar Kojic

Nikhil Ravi

Reinhardt Klein

Christina Johnston

Boris Kozinsky

Paul Albertus

Timm Lohmann

Ashish S Krupadanam

Anahita MirTabatabaei

Maksim Subbotin

Yongfang Cheng

Sun Ung Kim

Aleksander Kojic

An electrochemical battery system includes at least one electrochemical cell, a thermal control system operably connected to the at least one electrochemical cell, a memory in which a physics-based model of the at least one electrochemical cell is stored and in which program instructions are stored, and a controller operably connected to the at least one electrochemical cell, the thermal control system and the memory. The controller is configured to execute the program instructions to identify a first requested operation, obtain a first generated target temperature which is based on the physics-based model and the identified first requested operation, and control the thermal control system based upon the obtained first target temperature while controlling the at least one electrochemical cell based upon the identified first requested operation.

Physics-based control of battery temperature

A method of managing a battery system, the battery system including at least one battery cell, at least one sensor configured to measure at least one characteristic of the battery cell, and a battery management system including a microprocessor and a memory, the method comprising receiving by the battery management system, from the at least one sensor at least one measured characteristic of the battery cell at a first time and at least one measured characteristic of the battery cell at a second time. The battery management system estimating, at least one state of the battery cell by applying a physics-based battery model, the physics based battery model being based on differential algebraic equations; and regulating by the battery management system, at least one of charging or discharging of the battery cell based on the at least one estimated state.

Secondary battery management

An apparatus and method for identifying a presence of a short circuit in a battery pack. A fault-detection apparatus for a charging system that rapidly charges a collection of interconnected lithium ion battery cells, the safety system includes a data-acquisition system for receiving a set of data parameters from the collection while the charging system is actively charging the collection; a monitoring system evaluating the set of data parameters to identify a set of anomalous conditions; and a controller comparing the set of anomalous conditions against a set of predetermined profiles indicative of an internal short in one or more cells of the collection, the controller establishing an internal-short state for the collection when the comparing has a predetermined relationship to the set of predetermined profiles.

Methodology for charging batteries safely

In one embodiment, an electrochemical cell includes an anode including form of lithium, a cathode spaced apart from the anode, and a microstructured composite separator positioned between the anode and the cathode, the microstructured composite separator including a first layer adjacent the anode, a second layer positioned between the first layer and the cathode, and a plurality of solid electrolyte components extending from the first layer toward the second layer.

Li/metal battery with microstructured solid electrolyte

A system and method for early identification of an impending fast-charge or fast-charge opportunity and use of that information to prepare the battery cells for the fast-charge.

Fast charge mode for extended trip

An automated charge preparation method periodically determines critical parameters for the set of relevant operating conditions, determines whether fast charging is possible, applies fast charging when possible, otherwise applies a dynamically scaled charging rate that is optimized based upon current critical parameters (while optionally heating the individual battery cells as long as fast charging is not available) to reduce/eliminate a risk of lithium-plating.

Low temperature fast charge of battery pack

A method of setting the operational mode of an electric vehicle is provided, where the operational mode is selected from a plurality of operational modes that include at least a Battery Life mode and a Standard mode, wherein the Battery Life mode is configured to select operating and charging parameters that emphasize battery health and battery life over vehicle range and/or vehicle performance. The system includes a thermal management system for maintaining the vehicle's battery pack to within any of a plurality of temperature ranges, and a charging system for charging the vehicle's battery pack to any of a plurality of minimum and maximum SOC levels and at any of a plurality of charging rates.

Electric vehicle battery lifetime optimization operational mode

A multi-mode operating system for an electric vehicle is provided, the system including means for a user to select a preferred mode of operation from a plurality of operational modes that include at least a Battery Life mode and a Standard mode, wherein the Battery Life mode is configured to select operating and charging parameters that emphasize battery health and battery life over vehicle range and/or vehicle performance. The system includes a thermal management system for maintaining the vehicle's battery pack to within any of a plurality of temperature ranges, and a charging system for charging the vehicle's battery pack to any of a plurality of minimum and maximum SOC levels and at any of a plurality of charging rates.

Low temperature fast charge

A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is used when the user selects an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles.

Electric vehicle extended range hybrid battery pack system

A power source comprised of a first battery pack (e.g., a non-metal-air battery pack) and a second battery pack (e.g., a metal-air battery pack) is provided, wherein the second battery pack is only used as required by the state-of-charge (SOC) of the first battery pack or as a result of the user selecting an extended range mode of operation. Minimizing use of the second battery pack prevents it from undergoing unnecessary, and potentially lifetime limiting, charge cycles. The second battery pack may be used to charge the first battery pack or used in combination with the first battery pack to supply operational power to the electric vehicle.

Growing community of inventors

San Francisco, CA, United States of America

Sarah Stewart