Ocv Intellectual Capital, LLC

Owens Corning Fiberglas Technology, Inc.

Owens Corning Composites Sprl

Sanjay Kashikar

Les E Campbell

Jean-Marc Henrion

A fiber size composition contains a modified polyolefin, a hydrophilic coupling agent, a boron-containing, fluorine-containing compound, a blend of at least two fatty acids and a compound selected from phosphorus(V) compounds and sulfur(VI) compounds, the fiber size composition being substantially free of conventional lower oxidation state antioxidants and optical brighteners. Composite materials produced from reinforcing fiber materials sized with a fiber size composition according to the invention exhibit improved properties such as, for example, increased strength and/or improved color stability.

Fiber size, sized reinforcements, and articles reinforced with sized reinforcements

A fiber-size composition contains a modified polyolefin, a hydrophilic coupling agent, and an enhancer with at least one of the following: a fluorine-containing compound, a hydrophobic coupling agent, a cyclic fatty acid, or at least two saturated fatty acids with at least one of said fatty acids having at least two acid groups. When reinforcing fiber materials sized with the composition are used to form composite articles, the articles show improved properties such as strength and color.

Fiber size, sized reinforcements, and articles reinforced with such reinforcements

A sizing composition and method for manufacturing such, which is suitable for use in manufacturing fiber-reinforced composites which have desirable properties such as high strength, high resistance to water and chemical degradation, and improved coloring. This is achieved in part by good adhesion of the sizing composition to the reinforcing fibers and the polymer matrix. The sizing composition includes an emulsion having a grafted polyolefin, two or more saturated fatty acids, and one or more silane coupling agents. When reinforcing fiber materials sized according to the invention are used in a molding process, the resulting composites are observed to show minimal discoloration.

Sized reinforcements, and materials reinforced with such reinforcements

A one-step direct method of making a high molecular weight functionalized polyolefin aqueous emulsion is provided. In this one-step direct method, a functionalized polyolefin having a molecular weight of at least 10,000, a fatty acid, a base, a surfactant, and water are heated in a pressure reaction vessel to a temperature above the emulsification temperature of the polyolefin with agitation for a period of time sufficient to form an aqueous emulsion. This high molecular weight functionalized polyolefin aqueous emulsion can be added to a sizing composition and applied directly onto glass fibers in the glass fiber manufacturing process.

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Kelmis, Belgium

Sanjay Kashikar