Delphi Technologies, Inc.

Sandip R Patel

Srimannarayana Kakarala

Kenneth Alan Gassman

Thomas S Ellis

Thermoplastic compositions containing metal materials and a method for preparing the same. The compositions are formed into particles having diameters suitable for a rotational thermoforming processing. The compositions are particularly applicable for use in slush molding processes where efficient heat transfer to the material is desired to form improved surface quality thermoplastic skin. A preferred method for preparing thermoplastic compositions containing metal material into a slush moldable powder comprises melt compounding the composition to form pellets, and further processing the pellets by cryogenic pulverization. A preferred method for forming micropellets uses an extruder having a gear pump to increase the melt pressure.

Thermoplastic compositions containing metal material

Thermoplastic polyolefin compositions and a process for preparing the same are provided comprising a blend of polypropylene, and styrenic elastomer. The compositions may further comprise ethylene copolymer elastomer, polymer additive, such as polymer surface modifier, powder flow additive, stabilizer and/or color pigment. The compositions are particularly applicable for use in a slush molding process where low melt viscosity is desired to form improved surface quality thermoplastic polyolefin skin. A process is disclosed for preparing thermoplastic polyolefin into a slush moldable powder by melt compounding the composition to form pellets, and further processing the pellets by cryogenic pulverization or by extruding micropellets in one step using a gear pump to increase the melt pressure.

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Miamisburg, OH, United States of America

Sandip R Patel