United States of America As Represented by the Administrator of Nasa

Sandi G Miller

Robert F Handschuh

Gary D Roberts

Kelsen E LaBerge

Joel P Johnston

A gear includes a steel rim having an inner circumferential surface a composite gear body attached thereto. The composite gear body includes an opening in a central region thereof. A first continuous fiber composite layer extends from a first point on an outer circumferential edge of the composite gear body to a second point on the outer circumferential edge. A second continuous fiber layer extends from the first point to the second point. The composite gear body also includes a filler layer disposed between the first and second continuous fiber layers, the filler layer extending within an inner region of the composite gear body. The inner region extends radially between the opening and a boundary inward of the inner circumferential surface such that the composite gear body is thicker within the inner region.

Continuous fiber composite power transfer structures

A polymer matrix composite includes layers that alternate between a thin carbon fiber veil layer and a thicker base carbon fiber reinforcement layer. Each veil is coated with conductive carbon nanotubes (CNTs) prior to being added as a laminate layer. Epoxy resin fixes CNTs extended into adjacent reinforcement layers, which results in a composite improved in interlaminar strength, fracture toughness, and impact resistance. Thermal and electrical conductivity are also improved due to the conductive CNTs bridging the resin-insulating interlayer region. As the fuzzy fiber veil is not relied on to provide strength or stiffness to the composite structure, any damage to the veil will not affect composite integrity. Also, as the CNT growth is not on a replacement section of reinforcement layer, the composite avoids pitfalls of strength degradation, reinforcing phase continuity disruption, and residual stress introduction.

Composite damage tolerance and through thickness conductivity by interleaving carbon fiber veil nanocomposites

A clay-epoxy nanocomposite may be prepared by dispersing a layered clay in an alkoxy epoxy, such as a polypropylene oxide based epoxide before combining the mixture with an aromatic epoxy to improve the nanocomposite's thermal and mechanical properties.

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Cleveland, OH, United States of America

Sandi G Miller