Ascent Ventures, LLC

Samuel Rosenberg

Todd A Jackson

Methods automatically and comprehensively self-test the operation, hardware, and programs of a robotic system to reveal problems in a robotic system. The system preferably evaluates repeatability of measurement by each distance sensor, an accuracy of measurement by each distance sensor, an accuracy of movement of any positioning joints used to position the robot arm, and an accuracy of at least one routine of the system control programs. The positioning joints may include one or more rotational joints or one or more translational joints. In some embodiments, the robotic system is a robotic pulse/echo layer thickness (PELT) system. When a robotic system has passed all of the tests, then the system performance has been verified. The inclusion of these self-tests allows a robotic PELT system owner to determine whether or not the robotic portion of a system is performing correctly.

Automated testing and verification of a robotic system

Methods and apparatus enable a robotic system to detect and determine the location, orientation, surface contours, and features of an object that are not otherwise accurately known in order to allow the robotic system to accurately place a pulse/echo layer thickness-gauge ultrasonic transducer gauge onto the surface of the object. The robotic system uses one or more distance measurement sensors to determine the position, orientation, local contour, and other features of the surface in relation to the robot. Another method calibrates an inaccurate distance sensor. Yet another method maintains overall system functionality in a system with multiple distance sensors in the event that one or more of the distance sensors fails. The robotic system may also determine when maintenance is required.

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Pittsford, NY, United States of America

Samuel Rosenberg