Firefly Automatix, Inc.

Firefly Equipment, LLC

Samuel H Drake

Eric Edwin Aston

William M Decker

Steven R Aposhian

Daniel A Aposhian

Matthew G Aposhian

Isaac R Jones

A mower can be adaptively controlled to optimize efficiency based on loads experienced by motors that drive the cutting blades and/or based on vertical movement that a mower deck is experiencing. If the load is below a threshold, the ground speed of the mower can be increased. If the vertical movement or load exceeds a threshold, the ground speed can be reduced. The mower's performance can also be monitored to identify characteristics of an area being cut and then such characteristics can be used to further enhance the efficiency of the mower. A density map can be created based on monitored load, vertical movement and possibly other characteristics as a mower is cutting a particular area. The density map can be employed by any mower that is subsequently used to cut the same area.

Adaptive control of a mower

Sod harvesters can have hydraulic systems that are configured to actuate components with precise timing. The hydraulic system of a sod harvester can be configured to maintain the temperature of hydraulic fluid both during harvesting and while harvesting is paused to thereby eliminate or minimize the occurrence of periods of variation in the timing of actuation of the components that the hydraulic fluid drives. As a result, these components can be consistently actuated with precise timing even after harvesting has been paused. Additionally, such configurations can minimize the amount of time required to warm the hydraulic fluid to a steady operational temperature.

Sod harvester hydraulic system for actuating components with precise timing

A mower deck can include a linkage that enables adjusting the height of the mower deck with a single action. The mower deck can include a rolling mechanism support arm at each corner and a coupling mechanism that extends between the front and rear rolling mechanism support arms on each side of the mower deck. A shaft can extend between the two front rolling mechanism support arms and can be rotated via an actuator. When the shaft is rotated, the front rolling mechanism support arms will rotate in unison, and the coupling mechanisms will cause the rear rolling mechanism support arms to also rotate in unison. In this way, a single action can cause the height of the mower deck to be adjusted. Alternatively, a mower deck can include a height adjustment mechanism at each corner of the mower deck which can be controlled synchronously to adjust the height.

Height adjustable mower deck

A mower deck can include roller assemblies that prolong the life of bearings by more evenly distributing the roller's load to the bearings. The roller assembly can include a roller that is secured between opposing bearings via a tapered shaft of the roller and a correspondingly tapered collar that is housed within the corresponding bearing. The interface between the tapered shaft and the tapered collar causes the collar to be secured snugly within the bearing while also providing even distribution of the roller's load to the bearing.

Mower deck roller assembly

A mower can include a control system that is configured to detect when the mower is turning or will be turned and can adaptively support one or more mower decks during the turn to transfer weight from the mower decks to the mower's tires. This transfer of weight will increase the traction of the mower's tires while also minimizing the yawing force caused by the mower decks thereby preventing the mower from slipping during the turn.

Facilitating turning of a mower

A mower deck can include a linkage that enables adjusting the height of the mower deck with a single action. The mower deck can include a rolling mechanism support arm at each corner and a coupling mechanism that extends between the front and rear rolling mechanism support arms on each side of the mower deck. A shaft can extend between the two front rolling mechanism support arms and can be rotated via an actuator. When the shaft is rotated, the front rolling mechanism support arms will rotate in unison, and the coupling mechanisms will cause the rear rolling mechanism support arms to also rotate in unison. In this way, a single action can cause the height of the mower deck to be adjusted.

Adjustable mower deck

A sod harvester stacking head can include a base that couples to a stacking head supporting mechanism of a sod harvester and a frame that couples to the base via crankshaft assemblies that are configured to allow the frame to rotate through 360 degrees during each stacking operation. Accordingly, a motor that controls the rotation of the crankshaft assemblies can be driven a single time during each stacking operation thereby enhancing the efficiency of the sod harvester. The crankshaft assemblies can also be configured so that the crankshafts are in a vertical orientation while the stacking head travels in a lateral direction such that the load is centered on the rotational axis of the stacking head. A stacking conveyor could similarly be configured with a base and a frame that are coupled via crankshaft assemblies to thereby allow the stacking conveyor to be lifted using 360 degrees of rotation.

Sod harvester stacking head

A sod harvester can include an auxiliary stacking conveyor for stacking or folding slabs of sod on a conveyor prior to the stacked/folded slabs being removed from a stacking conveyor by a stacking head. The auxiliary stacking conveyor can be configured to receive a leading slab of sod and then stack the leading slab on top of a trailing slab while the trailing slab is being advanced along a conveyor. The auxiliary stacking conveyor can also be configured to partially receive a slab of sod and then reverse direction to cause the slab to be folded backwards on top of itself while being advanced along a conveyor. Different configurations can be employed to cause slabs to be selectively positioned on an auxiliary stacking conveyor.

Sod harvester having auxiliary stacking conveyor

A mower can be adaptively controlled to optimize efficiency based on loads experienced by motors that drive the cutting blades. If the load is below a threshold, the ground speed of the mower can be increased. The mower's performance can also be monitored to identify characteristics of an area being cut and then such characteristics can be used to further enhance the efficiency of the mower.

Sod harvester stacking head and stacking conveyor configurations can increase the rate at which sod can be harvested. The movement of the stacking head and/or the stacking conveyor can be controlled to maximize the rate at which the stacking head can remove sod from the stacking conveyor. A stacking head can employ multiple pick up positions. A stacking conveyor may also advance sod for pick up at varying rates. A stacking head may include a pivoting connection to allow the stacking head to rotate around a pivot during a pick up operation.

Removing sod from a stacking conveyor

A sod harvester can include an auxiliary stacking conveyor for stacking or folding slabs of sod on an inclined conveyor prior to the stacked/folded slabs being removed from a stacking conveyor by a stacking head. The auxiliary stacking conveyor can be configured to receive a leading slab of sod and then stack the leading slab on top of a trailing slab while the trailing slab is being advanced along an inclined conveyor. The auxiliary stacking conveyor can also be configured to partially receive a slab of sod and then reverse direction to cause the slab to be folded backwards on top of itself while being advanced along an inclined conveyor. Different configurations can be employed to cause slabs to be selectively positioned on an auxiliary stacking conveyor.

A sod harvester can include a preliminary stacking head for stacking slabs of sod prior to the stacked slabs being removed from a stacking conveyor for stacking on a pallet. In this way, the stacking head can remove multiple layers of sod during a single stacking operation. The preliminary stacking head can be positioned overtop a conveyor and can be configured to pick up a slab of sod as the slab travels along the conveyor. The preliminary stacking head can then drop the slab on top of a trailing slab thereby forming a stack of slabs on the conveyor. The conveyor over which the preliminary stacking head is positioned can be an inclined conveyor that transports slabs of sod from the ground to a stacking conveyor.

Sod harvester having preliminary stacking head

A sod harvester can include an inclined stacking conveyor from which slabs of sod are removed for stacking on a pallet. The direction of incline of the stacking conveyor can be opposite that of one or more inclined conveyors used to convey sod from a cutting head to the stacking conveyor. Therefore, slabs of sod can ascend along the one or more inclined conveyors and then descend along the inclined stacking conveyor from which they are removed by the stacking head. The stacking head can also be inclined to correspond with the incline of the stacking conveyor. By inclining the stacking conveyor and the stacking head, the stacking head does not need to move vertically when removing slabs of sod from the stacking conveyor.

Sod harvester having inclined stacking conveyor

A chop mechanism for a sod harvester can include a motor for rotating a cam to lift a chop frame. The cam can include a ready position in which it remains until a chopping action is started. The cam can be rotated from the ready position to a drop position in which the cam no longer supports a follower mounted to the chop frame. After the cam reaches the drop position, the rotation of the cam can be stopped to position the cam in a safe position to prevent the follower from striking the cam as the chop frame descends. Then, rotation of the cam can be resumed to return the cam to the ready position to await the next chopping action. The rotation of the cam from the ready position to the safe position and from the safe position to the ready position can be performed at different rates.

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Cottonwood Heights, UT, United States of America

Samuel H Drake