The Boeing Company

Samuel F Zambrana

Douglas Alan McCarville

Daniel M Rotter

Michael Robert Chapman

Marcin Artur Rabiega

Martin Wayne Hansen

Benjamin Bowen Lee

Jason A Medenciy

Jose L Encinosa

Stephen K Halladin

Joshua Dee Little

Russell D Chiupka

Andrey F Yurchik

Thomas P Harper

Douglas Alan Mccarville

Composite structure fabrication systems and methods. The systems include a plurality of ply carriers, each of which is configured to support at least one ply segment, and an elongate forming mandrel, which defines an elongate ply forming surface that is shaped to define a surface contour of the composite structure. The systems further include a carrier transfer device, which is configured to selectively convey a selected ply carrier from a ply kitting area to an intermediate location, and a forming machine, which is configured to deform the selected ply carrier and a respective ply segment over a selected portion of the elongate ply forming surface. The forming machine further is configured to separate the selected ply carrier from the respective ply segment and return the selected ply carrier to the carrier transfer device. The methods include methods of operating the systems.

Composite structure fabrication systems and methods

Growing community of inventors

Auburn, WA, United States of America

Samuel F Zambrana