Beta Air, LLC

Sam Wagner

Sean Richard Donovan

Nathan William Joseph Wiegman

Sarah Kathleen Overfield

Braedon Andrew Lohe

Nathan Goldsberry

Peter Adam Gottlieb

John Charles Palombini

Stuart Denson Schreiber

Quinn Perini

Yesaswai Chilamkurti

Jeffrey Goldman

An assembly and a method of manufacturing a battery pack with airgap sizing for preventing ejecta debris clogging are disclosed. The assembly includes a battery module configured to house a battery unit, wherein the battery module includes a battery cell and a cooling plate configured to stabilize battery cell temperature. The assembly includes a fire wall configured to intercept ejecta debris from the battery cell. The assembly includes an airgap configured to contain the ejecta debris between the firewall and the battery cell. The assembly includes a headspace configured to tolerate the ejecta debris on top of the battery cell, wherein the headspace includes an ejecta vent configured to vent the ejecta debris.

Battery pack with airgap sizing for preventing ejecta debris clogging

A device for emergency disconnection of a high voltage electrical connection between a power source and a high voltage component of an electric aircraft in response to a crash. The device includes a controller, where the controller is configured to receive a sensor datum from a sensor of device, to determine a crash element between and initiate a disconnection protocol as a function of the crash element.

Emergency high voltage disconnection device for an electric aircraft

An electric aircraft with a battery pack for failure safety is provided. The battery pack may be disposed within a fuselage of the electric aircraft. The battery pack may include a crush zone having energy absorbing material configured to compress as a function of a crash force.

Battery pack for failure safety

An apparatus for preconditioning a power source of an electric aircraft is presented. The apparatus includes a power source of an electric aircraft, a computing device, and a user device. The computing device is configured to receive a flight plan, determine a predicted power usage model as a function of the flight plan, and initiate a power source modification on the electric aircraft as a function of the predicted power usage model. The user device is configured to display a flight performance infographic as a function of the predicted power usage model.

Apparatuses and methods for preconditioning a power source of an electric aircraft

A cooling assembly for preventing cell-to-cell heat transfer is provided. Cooling assembly may include a battery pack, which may include a plurality of battery cells. Cooling assembly may also include a cooling plate. Cooling plate may include a geometry that prevents battery cells from exchanging heat during operation and/or malfunctions. Cooling plate geometry may include geometric features imprinted in a surface of cooling plate.

Cooling assembly and methods of manufacturing

An assembly and a method of manufacturing a battery pack with airgap sizing for preventing ejecta debris clogging for an electric aircraft are disclosed. The assembly includes a battery module configured to house a battery unit, wherein the battery module includes a battery cell and a cooling plate configured to stabilize battery cell temperature. The assembly includes a fire wall configured to intercept ejecta debris from the battery cell. The assembly includes an airgap configured to contain the ejecta debris between the firewall and the battery cell. The assembly includes a headspace configured to tolerate the ejecta debris on top of the battery cell, wherein the headspace includes an ejecta vent configured to vent the ejecta debris.

Aspects relate to systems and methods of use for a crash safe battery pack that includes a case, a first battery module located within the case and mounted to the case with at least a breakaway mount, a second battery module located within the case, a frangible connection configured to provide electrical conduction between the first battery module and the second battery module, and a die configured to contact and separate the frangible connection when the crash safe battery pack is impacted with a sufficiently great connection breaking force.

Crash safe battery pack for mediating risks of thermal runaway during impact

A system for battery pack cooling including a battery pack. The battery pack includes a plurality of pouch cells and a separation element, where the separation separates at least a first pouch cell of the plurality pouch cells from a second pouch cell of the plurality of pouch cells. The separation element contains a fluid. The system also includes a cooling plate, where the cooling plate is adjacent to the lower side of the battery pack. The cooling plate comprises at least a cooling fin, where the at least a cooling fin extends towards the separation element.

Systems and methods for a double-sided battery pack cooling assembly

In an aspect a system for battery environment management in an electric aircraft, where in the system include, at least a at least a battery pack mounted within a fuselage of an electric aircraft. A battery pack may include a plurality of batteries configured to provide electrical power to the electric aircraft. A battery pack may also include a pouch cell. Adjacent to the battery pack there may be at least a channel. A channel is configured to provide a flow path for directing battery ejecta to a predetermined location.

System for battery environment management in an electric aircraft and a method for its use

Aspects relate to systems and methods for manufacture of a battery pack including a metal case circumscribing an inner volume circumscribed on all but one open side, where the case additionally includes a sealing rim positioned at least partially about the open side, a first component that includes at least two or more sides of the case, and a second component that includes at least one other side of the case, at least a battery module installed within the inner volume of the case, and an inner panel installed within the inner volume, between the case and the at least a battery module. In some aspects, sealing rim, first component, and second component are all joined together by welding.

Systems and methods of use for a battery pack enclosure

In an aspect of the present disclosure is a system for cooling a high voltage (HV) cable on an electric aircraft, including a fuselage configured to receive the HV cable, including a first side comprising a first venting closure movable between an open position and a closed position. The fuselage may further comprise a second side opposite the first side, the second side comprising a second venting closure movable between an open position and a closed position; wherein the first and second venting closures are configured to create a cooling channel between the first and second venting closures when the first and second venting closures are in the open position, wherein the cooling channel contacts the HV cable.

Systems and methods for cooling a high voltage cable on an electric aircraft

An aircraft with increased crash robustness including a fuselage with a forward end, an opposite rear end, a ventral surface, and a dorsal surface. The aircraft further including a longitudinal axis running from the rear end to the forward end and a dorsoventral axis orthogonal to the longitudinal axis and running from the dorsal surface to the ventral surface. The aircraft also including at least a battery module located within the fuselage comprising a plurality of battery cells, each battery cell includes an axial axis positioned orthogonally to each of the longitudinal axis and the dorsoventral axis, and each battery cell has a plurality of radial axes orthogonal to the axial axis, wherein the plurality of radial axes includes a first radial axis aligned with the longitudinal axis and a second radial axis aligned with the dorsoventral axis.

Apparatus for an electric aircraft with increased crash robustness

A venting assembly for battery ejecta opposite an egress, wherein the venting assembly comprises a plurality of battery packs configured to power the electric aircraft, a plurality of vents wherein each vent of the plurality of vents is attached to each battery pack of the plurality of battery packs, and at least an outlet in fluidic communication with the plurality of vents, wherein the at least an outlet is located on an opposite side of the electric aircraft as an egress.

Venting assembly for battery ejecta opposite an egress

A system for preconditioning a power source of an electric aircraft is presented. The apparatus includes a power source of an electric aircraft, a computing device, and a user device. The computing device is configured to receive a flight plan, determine a predicted power usage model as a function of the flight plan, and initiate a power source modification on the electric aircraft as a function of the predicted power usage model. The user device is configured to display a flight performance infographic as a function of the predicted power usage model.

Growing community of inventors

Westford, VT, United States of America

Sam Wagner