Dow Global Technolgoies LLC

Sachin Laddha

Brian W Walther

Shashibhushan S Mishra

Jian Wang

The present disclosure provides a process. In an embodiment, the process includes providing pellets of a regrind material. The regrind material is a post-consumer recycle multilayer film (PCR multilayer film) having at least three layers. The PCR multilayer film is composed of (i) a polyethylene layer, (ii) a polyamide layer, and (iii) a tie layer. The tie layer is composed of maleic anhydride grafted substantially linear ethylene polymer (MAH-g-SLEP) having a Mw/Mn from 1.5 to less than 3.5 and a melt index from 0.5 g/10 min to less than 25 g/10 min. The process includes extruding the pellets to form an extrudate, molding the extrudate, and forming, with the extrudate, a molded article having a surface. The surface of the molded article has a surface roughness value, Sa, less than 1000 nm and a root mean square roughness value, Sq, less than 1400 nm.

Article made from post consumer resin with smooth surface finish

Embodiments of a laminate structure for use in flexible packaging comprise a sealant film comprising ethylene-based polymer, and a multilayer polyethylene print film laminated to the sealant film. The print film comprises at least 3 layers and has an overall thickness from 15 to 30 &#x3bc;m. The print film comprises a middle layer, an inner layer disposed between sealant film and the middle layer, and an outer layer, wherein the middle layer comprises at least 90% by weight high density polyethylene (HDPE) polymer having a density from 0.950 to 0.965 g/cc. The inner layer and the outer layer comprise linear low density polyethylene (LLDPE) having a density from 0.925 to 0.965 g/cc. The laminate structure yields desired optical and mechanical properties coupled with recyclability and improved printing efficiency, while maintaining these low thicknesses for the print film.

Growing community of inventors

Mumbai, India

Sachin Laddha