Dana Canada Corporation

Sachin Bhatia

Jeff Sheppard

Dario Bettio

Michael Bardeleben

Lee M Kinder

Silvio E Tonellato

Joseph A Kamenski

Various ways to integrate control valves into the structure of a heat exchanger are disclosed. The present disclosure relates to a heat exchanger assembly that includes a heat exchanger and a valve integration unit. The heat exchanger includes a plurality of alternating first and second fluid passages in heat exchange relation, and at least one inlet manifold and one outlet manifold interconnected by one of the plurality of first or second fluid passages. The valve integration unit is fixedly attached to heat exchanger and includes a fluid passage in fluid communication with at least one of the inlet and outlet manifolds. A valve mechanism is mounted within the valve integration unit in fluid communication with the fluid passage, the valve mechanism controlling the flow of a heat exchange fluid through the fluid passage.

Heat exchanger assemblies with integrated valve

A by-pass valve capable of activating at least two different temperatures is disclosed. The valve has a valve chamber housing a valve mechanism having a piston-cylinder arrangement. The cylinder defines two separate chambers therein for housing two different thermal materials each having a different activation temperature. A piston is arranged in each end of the cylinder operably coupled to the corresponding thermal material housed within the cylinder. A valve spool or valve sleeve is operably coupled to one of the pistons associated with the valve mechanism, the valve spool or sleeve adapted for sliding within the valve chamber for controlling flow to the fluid outlet ports formed in the valve. In some embodiments, the valve mechanism housing two different thermal materials can be arranged in combination with additional valve mechanism housing different thermal materials allowing for further multi-stage activation allowing for various flow arrangements through the valve.

Multi-stage by-pass valve

A heat exchanger has a core comprised of at least one core section defined by a plate stack comprising a plurality of core plates, each core plate having a plurality of spaced apart, raised openings surrounded by a flat area. The raised openings of adjacent plates are sealed together to define a plurality of tubular structures. Top and bottom manifolds are sealed to the top and bottom of the core, with continuous top and bottom end plates providing structurally rigid connections between multiple core sections of the heat exchanger. The heat exchanger may have numerous configurations, including stepped core, curved core, angled core, and/or a core having multiple sections of the same or different length, while minimizing the number of unique parts and/or parts of complex shape.

Stacked plate heat exchanger with top and bottom manifolds

The invention relates to various ways in which to integrate control valves into the structure of a heat exchanger. The present disclosure relates to a heat exchanger assembly that includes a heat exchanger and a valve integration unit. The heat exchanger includes a plurality of alternating first and second fluid passages in heat exchange relation, and at least one inlet manifold and one outlet manifold interconnected by one of the plurality of first or second fluid passages. The valve integration unit is fixedly attached to heat exchanger and includes a fluid passage in fluid communication with at least one of the inlet and outlet manifolds. A valve mechanism is mounted within the valve integration unit in fluid communication with the fluid passage, the valve mechanism controlling the flow of a heat exchange fluid through said fluid passage.

Heat Exchanger Assemblies with integrated valve

A heat exchanger apparatus containing a heat exchanger and a thermally actuated bypass valve is described. The heat exchanger has a plurality of plates defining a first, a second and a bypass channels. A first fluid inlet manifold is in fluid communication with the first and the bypass channels. The bypass valve is positioned in the first fluid inlet manifold, and contains a sleeve having a first slot and a second slot, that permit fluid flow from a first fluid inlet to the bypass channel and to the first fluid inlet manifold, respectively. A drum is positioned within the sleeve and is movable from a first position to a second position. The drum has an aperture permitting first fluid flow to the first slot in the first position and to the second slot in the second position. An actuator engages the drum and actuates it to move from the first position to the second position.

Heat exchanger with integrated thermal bypass valve

A multi-pass heat exchanger is provided wherein the heat exchanger is comprised of a plurality of stacked heat exchange plates defining a plurality of alternating first and second fluid channels interconnecting respective pairs of manifolds. At least one of the manifolds in the pairs of manifolds is in the form of an annular manifold structure which divides the heat exchanger into at least a first part and a second part thereby forming at least a two-pass flow path. The annular manifold structure is provided by a generally tubular manifold insert having one end embedded within the manifold. A first annular manifold flow passage communicates with one of the sets of fluid channels in the first part of the heat exchanger and a second, central manifold flow passage communicates with the corresponding set of fluid channels in the second part of the heat exchanger.

Heat exchanger with integrated co-axial inlet/outlet tube

The invention relates to various ways in which to integrate control valves into the structure of a heat exchanger. Accordingly, there is provided a heat exchanger assembly comprising a heat exchanger and a valve integration unit. The heat exchanger includes a plurality of alternating first and second fluid passages in heat exchange relation, and at least one inlet manifold and one outlet manifold interconnected by one of the plurality of first or second fluid passages, the valve integration unit being fixedly attached to heat exchanger and comprising a fluid passage in fluid communication with at least one of the inlet and outlet manifolds. A valve mechanism is mounted within the valve integration unit in fluid communication with the fluid passage, the valve mechanism controlling the flow of a heat exchange fluid through said fluid passage.

A valve apparatus having a co-axial fluid inlet and outlet is disclosed. The valve apparatus comprises a housing having a generally tapering main cavity. The valve apparatus further comprises a first fluid inlet formed therein for receiving fluid from a source, a first fluid outlet for returning the fluid to the source, a second fluid outlet for discharging fluid from the housing and a second fluid inlet for receiving fluid and returning the fluid to the fluid source. A valve mechanism is slidingly mounted within a first valve chamber for controlling flow from the first fluid inlet to the second fluid outlet, the valve mechanism having a first position wherein a second valve chamber is in communication with the first valve chamber and the first fluid outlet, and a second position wherein a third valve chamber is in fluid communication with the first valve chamber and the second fluid outlet.

Co-axial valve apparatus

A heat exchanger comprises an end mounting arrangement including a mounting bracket having a first portion for attachment to a support structure and a second portion attached to the heat exchanger. A projection rigidly attached to the end of the heat exchanger is resiliently received in an aperture in the second portion of the mounting bracket. The projection may comprise a pin extending from a plate pair of the heat exchanger, and one end of the pin may be secured between the plates of the plate pair. The mounting bracket may be metal with a resilient element such as a rubber grommet provided in each aperture, or the bracket may comprise plastic in which case a grommet may not be required.

Heat exchanger with resiliently mounted bracket

A heat exchanger apparatus containing a heat exchanger, a fitting at the fluid inlet and a thermally actuated bypass valve positioned in a fluid inlet manifold of the heat exchanger. The valve contains a sleeve having first and second slots, that permit fluid flow from a fluid inlet to a bypass or fluid inlet manifold. A drum positioned within the sleeve is movable from a first to a second position, and has an aperture that permits fluid flow to the first or second slot. An actuator engages the drum and actuates it to move from the first to the second position. The sleeve further contains a lip positioned between the fitting and a bypass channel cover plate for affixing the sleeve in position.

The invention relates to valve system configurations for an active warm-up (AWU) system for an automobile to improve warm-up conditions without delaying cabin warm-up or defrost times. More specifically, the invention relates to a system for heating/cooling transmission fluid of an automobile by controlling the source of the heat exchange fluid for transferring heat to/from the transmission fluid during different start-up conditions using a series of various valves arranged in series intermediate a first heat exchanger associated with cabin warm-up/defrost of the passenger compartment and a second heat exchanger for transferring heat to/from the transmission fluid.

Valve system configurations for warming and cooling transmission fluid

A valve apparatus having a first housing coupled to a second housing. The first housing having a first chamber in fluid communication with a first inlet and a first outlet. The first chamber adapted for receiving a thermal actuator moveable from a first position to a second position in response to temperature of a first fluid in the first chamber. The second housing having a second chamber in fluid communication with a first and a second ports, the second chamber being fluidly sealed from the first chamber. The second chamber adapted for receiving a valve mechanism, which is operatively coupled to the thermal actuator and moveable from a first valve position preventing flow of a second fluid from the first port to the second port to a second valve position permitting flow of the second fluid from the first port to the second port upon actuation by the thermal actuator.

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Mississauga, Canada

Sachin Bhatia