Toyota Boshoku Kabushiki Kaisha

Denso Corporation

Ryusuke Kimura

Yoshinori Inuzuka

Tomoyo Ohno

Shinichi Kamiya

Chihori Matsutani

A duct includes a circumferential wall. At least part of the circumferential wall is a fibrous portion that includes fibers. The fibrous portion includes a breathable inner layer located on an inner circumferential side in the circumferential wall and an outer layer located on an outer circumferential side of the inner layer in the circumferential wall. The outer layer is less breathable than the inner layer. A boundary between the inner layer and the outer layer is breathable.

Duct

A ventilation component includes a circumferential wall. At least a part of the circumferential wall is formed by the wall portion, which includes the inner layer and the outer layer. The inner layer contains fibers and has permeability, and the outer layer is provided on the radially outer side of the inner layer and has elasticity. The wall portion forms a vibration system including the inner layer as a mass portion and the outer layer as a spring portion. The vibration system has a partially varying natural frequency.

Ventilation component

An air intake duct includes a peripheral wall, which is formed by a compressed fiber portion made of a compression molded fiber material. The compressed fiber portion includes high-compression portions having a high compression ratio and low-compression portions having a relatively low compression ratio. The high-compression portions include circumferentially extending sections. Each circumferentially extending section is located in a plane that is perpendicular to an extension direction of the peripheral wall with part of the circumferentially extending section disposed between the low-compression portions. Each circumferentially extending section extends continuously over the entire circumference of the peripheral wall.

Air intake duct for internal combustion engine

An intake duct for an internal combustion engine includes a plurality of segments coupled together into a tubular shape. The segments include at least a first segment and a second segment. The first segment is formed from a material harder than the second segment. The first segment includes a groove that extends in the extending direction in a portion coupled to the second segment and projections that project from one of two inner surfaces of the groove. The second segment is formed from a material that allows for elastic deformation. The second segment includes a rib. The rib extends in the extending direction and has a projection width that is less than the opening width of the groove. The rib is fitted into the groove so that the projections locally compress the rib in the width direction of the groove.

Intake duct for internal combustion engine

A pre-cleaner for an internal combustion engine is arranged in an intake passage of the internal combustion engine at an upstream side of a filter of an air cleaner. The pre-cleaner includes a casing that includes a cylindrical side wall and swirl generation vanes that swirl intake air about an axis of the casing. The side wall has a portion located next to an upstream side of the swirl generation vanes that is formed from an air-permeable fibrous molded body.

Precleaner for internal combustion engine

An intake duct for an internal combustion engine includes a pipe-shaped shell. The shell includes a first molded product and a second molded product. The first molded product is formed by a plastic molded product and includes an opening extending through the first molded product in the thickness direction. The second molded product is formed by a fiber molded product produced through compression molding. The second molded product includes an air-permeable fitting projection fitted into the opening, and the second molded product is joined with an outer surface of the first molded product.

An inlet duct includes a tubular main body formed by a compression-molded fibrous molded body. The main body includes an alternate layout region in which an air-impermeable high-compression portion and an air-permeable low-compression portion hat is compression-molded at a lower compressibility than a compressibility of the high-compression portion are alternately laid out in an axial direction of the main body. The alternate layout region is configured such that an arbitrary pair of points at an equal distance in the axial direction to a central position in an upstream region and a downstream region of the alternate layout region include only points that are both located in the low-compression portions and points one of which is located in the low-compression portion and the other one of which is located in the high-compression portion.

Inlet duct for internal combustion engine

An inlet duct for an internal combustion engine includes a duct member made of a compression molded fiber material. The duct member includes a main body and end portions provided on opposite sides in an axial direction of the main body. The main body includes at least one high-compression portion and at least one low-compression portion, which is made through compression molding at a compression ratio lower than that of the at least one high-compression portion. The at least one low-compression portion extends throughout a length in the axial direction of the main body.

An intake system component for an internal combustion engine includes a tubular curved portion extending in a curved manner. The curved portion includes an inner wall located on an inner side of a curve relative to an inner passage. The inner wall is made of a breathable fibrous molded body. A part of the curved portion excluding the inner wall includes a portion having a lower breathability than the inner wall.

Intake system component for internal combustion engine

An intake duct for an internal combustion engine includes a tubular side wall. The side wall includes a first molded body and a second molded body that are separate from each other in a circumferential direction of the side wall. The first molded body includes first and second joints. The second molded body includes first and second joints. The first and second joints of the first molded body and the first and second joints of the second molded body are joined to each other. The first molded body includes a rib protruding toward the second molded body and extending in an axial direction of the side wall. The rib is located inward from the first and second joints of the first molded body. The second molded body includes an accommodation recess that accommodates the rib. The accommodation recess is located outward from the rib.

An air cleaner has a first housing having an inlet and an upper opening, a second housing having an outlet and a lower opening, a filter element arranged between the upper opening of the first housing and the lower opening of the second housing. The first housing includes a looped wall, which protrudes from the inner surface thereof, and a sound absorbing member, which is made of an air permeable material and fixed to the upper end of the looped wall. The inner surface of the first housing, the inner peripheral surface of the looped wall, and the sound absorbing member define an air chamber.

Air cleaner

An inlet duct for an internal combustion engine includes a tubular body portion having an air-permeable side wall and a tubular suction portion that is arranged on an upstream side of the body portion in an intake airflow direction and has an inner peripheral surface that expands radially outward toward the upstream side. The body portion and the suction portion are formed integrally by a compression-molded fiber molding.

An air cleaner includes a housing and a filter element located within the housing. The housing includes a housing body and a fiber molding assembly. The housing body is formed by a plastic molding. The housing body has a wall located upstream of the filter element in an air flow direction and a recess, which is an inwardly recessed part of the wall. The fiber molding assembly is fixed to the wall, covers the recess from outside, and forms a part of a side wall of an inlet passage together with the recess. A communication hole for communication between the inlet passage and an interior of the housing body is formed in the recess.

Air cleaner for internal combustion engine

An air cleaner includes a first housing, a second housing, and a filter element. The first housing has an opening. The second housing has an opening that is opposed to the opening of the first housing. The filter element is arranged between the opening of the first housing and the opening of the second housing. At least one of the first housing and the second housing includes a corner portion, a sound reducing member, and an air chamber. The corner portion is constituted by at least two mutually intersecting inner surfaces of the housing. The sound reducing member includes a sound absorbing portion made of an air permeable material. The sound reducing member bridges the at least two inner surfaces and covers the corner portion. The air chamber is defined between the sound reducing member and the corner portion.

An intake system component includes a side wall and a holding sheet arranged on an inner surface of the side wall. The side wall is formed by a fibrous body including base material fibers and binder fibers that bond together the base material fibers. The binder fibers have a lower melting point than the base material fibers. The holding sheet is formed in the same manner as the side wall by a fibrous body including the base material fibers and the binder fibers that bond together the base material fibers. The binder fibers have a lower melting point than the base material fibers. The holding sheet includes a holding portion and a joined portion. The holding portion holds an adsorbent that adsorbs a fuel component. The joined portion is located around the holding portion and joined with the inner surface of the side wall by the binder fibers.

Growing community of inventors

Ichinomiya, Japan

Ryusuke Kimura