Koito Manufacturing Company, Ltd.

Ryosuke Yasuda

Fujihiko Sugiyama

Kazuhiro Yamazaki

Michihiko Suzuki

Haruo Otani

A vehicle lamp including a lens component made of a resin, an insertion portion disposed on the lens component, and a lamp body made of a resin and defining a groove for receiving the insertion portion, and the lens component is fixed to the lamp body by a moisture curing type adhesive injected into a gap in the groove. The gap has a constant thickness ranging from 0.1 mm to 1.0 mm.

Vehicle lamp assembled with moisture-curing type adhesive

A method of manufacturing a vehicle lamp includes providing a housing having a front opening and a transparent cover having a curved front face and a rear face having a welding face portion. The welding face portion of the transparent cover is placed in a closely contacting state with respect to the housing and the transparent cover is joined with the housing so as to close the front opening of the housing by irradiating a welding light ray toward the welding face portion through the transparent cover. The placing includes applying a pressing force against the housing to the transparent cover in a predetermined direction such that an angle of the welding face portion of the transparent cover with respect to the predetermined direction is closer to a right angle than an angle of the front face of the transparent cover corresponding to the welding surface with respect to the predetermined direction.

Vehicle lamp housing with transparent cover welded thereon, and method

A vehicle lighting device manufacturing method, for joining a transparent cover with a housing ray welding, includes: a preliminary heating step of preparing welding portions of the transparent cover and the housing, and of forming, on part of the welding portion of the transparent cover and/or the housing, a built-up portion, which overlays a welding portion in a design, and heating and softening the built-up portion; a pressure-bonding step of pressure-bonding the welding portion of the transparent cover to the welding portion of the housing; and a welding step of welding the transparent cover and the housing that are pressure-bonded together by the emission of a light beam that irradiates the welding portion of the transparent cover and the housing along the entire length of edges.

Vehicle lighting device manufacturing method for positioning and welding a cover to a housing

A beam welding apparatus for welding a housing and transparent cover of a vehicular lighting device via beam welding has a cover fixing jig having a beam transmitting part, configured to fix a position of a transparent cover and configured to press the transparent cover toward a housing with a welding part of the transparent cover overlaid on a welding part of the housing while it is arranged on the transparent cover. The beam welding apparatus also has a beam irradiating part configured to irradiate beams onto the welding part of the housing through the beam transmitting part and the transparent cover to excite and heat the welding part of the housing. The beam transmitting part has a shielding part configured to shield unnecessary luminous flux among the beams irradiated toward the welding part of the housing from the beam irradiating part.

Beam welding apparatus and beam welding method

A vehicle lamp includes an outer lens and an inner lens disposed inside the outer lens. The inner lens covers an area narrower than the outer lens and is supported with the body by laser welding. The inner lens and the body respectively have joint areas. A laser absorber is contained in an interface between the joint areas. The joint areas are overlapped and laser beam is emitted to the laser absorber from behind the joint area of the inner lens.

Production method of vehicle lamp

A beam welding method in a vehicular lighting device where a transparent cover is mounted on a housing so as to cover its front face is characterized in that a transparent cover and a housing each includes a joining part. The method includes a step of integrating an elastic member with the joining part of the transparent cover, a step of bringing the elastic member into contact with the joining part of the housing, and a step of irradiating beams onto the joining part of the housing to weld the elastic member and the housing.

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Shizuoka, Japan

Ryosuke Yasuda