Sintokogio, Ltd.

Sintokogia Ltd.

Ryoji Kanayama

Kazuo Sugimoto

Kuniyasu Mori

Shigeo Oda

Nagato Uzaki

Hisashi Harada

Kimikazu Kaneto

Tokiya Terabe

Hironobu Amano

Yasutaro Kawamura

Ukichi Oishi

Yasunori Yoshida

Tadashi Nishida

Hiroyasu Makino

Takehiko Matsumoto

Kazuharu Matsui

Shigeaki Yamamoto

Hiroaki Tokita

Shigeru Itoh

Yukikazu Ando

A method and apparatus are provided to process collected sand. This method and apparatus allow the moisture content to be adjusted and the addition of a binder to be facilitated to renew the collected sand as casting sand for future use. Also, defective castings are prevented when they are made by a main mold using the renewed casting sand. The sand-collecting means can be compact. The method is performed and the apparatus is operated by separating a main mold of green sand, after casting is conducted, into parts unaffected and affected by the molten metal heat, adjusting the moisture content of the part unaffected by molten metal heat for use as facing sand in the next main mold making, and adding a binder and adjusting the moisture content of the part affected by the molten metal heat for use as back sand in making the next main mold.

Collected sand processing method

Given green sand is obtained by a mixing operation that is carried out for a short period of time. Discarded sand is supplied as supplementary sand to a sand processing line, so that molding sand can be recycled. Green sand for a molding is used for facing sand or the pocket sand. Bentonite-covered sand is made by mixing reproduced sand, new sand, and discarded sand or any or all of them. The bentonite-covered sand is added to collected sand to supplement it. Also, the bentonite-covered sand is mixed with water, and used for facing sand or the pocket sand.

Method for making sand covered with bentonite, the sand, and a method for recycling molding sand for a mold using the sand covered by bentonite

The apparatus comprises a table (5), on which a pattern plate (6) is attached, a flask (7), the bottom surface of which can be fitted to the pattern plate (6), a filling frame (30), the bottom surface of which can be fitted to the upper surface of the flask (7), and in which the highest part of its opening is smaller than the lowest part of its opening, a blow head (17), which is used for blowing in molding sand, and for squeezing the blown-in molding sand, and which is placed above the table (5), and a thin plate body (20), which can be inserted into the blown-in molding sand and which is placed around a sand holder (12) that is a part of the blow head (17), in which the highest part of the opening of the filling frame (30) has such a size that the outer surface of the thin plate body (20) can contact the inner surface of the highest part of the filling frame (30), and in which the size and shape of the lowest part of the opening of the filling frame (30) are the same as those of the opening of the flask (7).

Apparatus for making mold

Molding sand filled in a space defined by a pattern plate and a flask is pre-compacted before the molding sand is completely pressed. A pre-compacting member is inserted into the molding sand toward the pattern plate, and then is stopped based on a predetermined depth of the pre-compacting member in the molding sand or a predetermined pressure caused by the pre-compacting member in the molding sand.

Method and apparatus for pre-compacting molding sand

The machine includes a lifter table for lifting a pattern plate and flask which hold molding sand and a pre-compacting member and a pressing member disposed above the lifter table for horizontal movement and for being inserted into the flask when the lifter table lifts the flask. The pre-compacting member includes a thin-plate body to be positioned slightly spaced apart from an inner surface of the flask or inner and outer surfaces of a pattern when inserted into the molding sand held in the flask. The pressing member includes a squeezing body that presses the molding sand from above.

Molding machine

Molding sand (S) is put in a mold space defined by a pattern plate (2), having a pattern (2A) on it, and a flask (3). The apparatus includes a thin-plate body (9) and/or a rod (11) to be inserted into the molding sand. It is pre-compacted at a part of it near the inner and outer surfaces of the pattern (2A) and the inner surfaces of the flask (3) by the thin-plate body and rod. The apparatus also has a pressing plate (8) to press all the molding sand after it is pre-compacted.

Apparatus and method for producing molds

The molding apparatus includes a table movable between an area where molding sand is fed and a mold-producing area for carrying a pattern plate on which a flask is mounted, a cylinder for vertically moving the table, a closing cover having an opening at the lower part thereof, the opening communicating with an upper opening of the flask. The closing cover has a stepped part such that the cross-sectional area of the lower part of the closing cover is smaller than that of the upper part thereof. At least one air-supply pipe communicates with the upper part of the closing cover and an air valve communicates with the air-supply pipe to introduce ambient air into the air-supply pipe. An opening is formed in an upper and side part of the closing cover for communicating with a vacuum source. A press plate is suspended in the closing cover for a vertical movement such that the press plate can be airtightly inserted into the small lower part of the closing cover.

Apparatus for producing molds

The includes a plurality of squeeze rods (12) and a squeeze plate (14) are used to press molding sand in a flask (16), and wherein the pressure applied to the individual squeeze rods and their individual downward movements are controlled. The device includes a squeeze table (2) on which a pattern plate (1) is mounted, a vertically movable frame (3) disposed above the squeeze table (2) such that the frame can move vertically relative to the squeeze table (2), a squeeze plate (14) mounted on a lower part of the vertically movable frame, a plurality of squeeze rods juxtaposed and penetrating the squeeze plate for vertical sliding movements, a plurality of electric servo-actuators attached to the frame to vertically move the squeeze rods, and a controller for controlling the plurality of the electric servo-actuators.

Device for producing molds

Molding sand (5) is fed into a space defined by a pattern plate (2) and a flask (3) mounted on the pattern plate (2), and the space is enclosed at the upper part of the flask (3) by a cover (6). The air in the enclosed space is evacuated to reduce the air pressure between the grains of the molding sand in the enclosed space to 1 Torr to 150 Torr, and then air is introduced into the enclosed space from the upper part of the space so that the pressure in the space can increase at the rate of 15 atm/s to compress the molding sand (5). The method eliminates the need for vent holes and enables the mold to be crack-free since the air flow is not reflected.

Method of producing molds

An apparatus and method for making cores from green sand continuously and automatically. The method comprises blowing the green sand together with compressed air into a die cavity formed by a pair of dies, stabbing the green sand filled in the die cavity by stabbing rods to compact the green sand thereby to form a core, and applying a surface stabilizing agent to the surface of the core taken out from the dies, followed by drying of the core. Disclosed also is an apparatus suitable for carrying out this method.

Apparatus for making core from green sand

A core making machine for making a hollow core from green sand, capable of automatically performing a series of core making operation which has the steps of blowing the green sand into a horizontally split type die means from an opening formed in one side of the die means together with air to fill the die cavity, forcibly stabbing the green sand in the die cavity by a stabbing rod to compact and harden the green sand and extracting the rod thereby to form a hollow core, and taking out the thus made core from the die means after it has been splited.

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Toyohashi, Japan

Ryoji Kanayama