Granbio Intellectual Property Holdings, LLC

Api Intellectual Property Holdings, LLC

Ryan Zebroski

Theodora Retsina

Vesa Pylkkanen

Jean-Pierre Monclin

Georgios Adamos

Shrikant Survase

Anastasios Trypakis

Some variations provide a process for impregnating a biomass feedstock with a reaction solution, comprising: providing a biomass feedstock that contains non-condensable gases within biomass pores; introducing a condensable vapor into the biomass pores to remove non-condensable gases out of the biomass pores, thereby generating an intermediate biomass material, wherein at least a portion of the condensable vapor remains within the biomass pores; exposing the intermediate biomass material to a liquid solution to infiltrate the liquid solution into the biomass pores and condense the vapor to form a condensed liquid contained within the biomass pores, thereby generating an impregnated biomass material containing a reaction solution; and recovering or further processing the impregnated biomass material. The non-condensable gases may be oxygen, nitrogen, or carbon dioxide, for example. The condensable vapor may be steam, for example. The reaction solution may contain a pretreatment chemical, such as a catalyst and/or a solvent.

Processes and systems for biomass impregnation to improve conversion to sugars, chemicals, fuels, and materials

A method of enzymatically hydrolyzing pretreated lignocellulosic biomass at high solids concentration includes introducing pretreated biomass to a hydrolysis reactor, to hydrolyze the cellulose to glucose monomer and glucose oligomers, and circulating a liquid stream, from which glucose is removed to reduce glucose inhibition of cellulose hydrolysis. A surfactant may be added to the hydrolysis reactor. Heat and/or acid treatment of the glucose oligomers may be used to generate additional glucose monomer. Some variations introduce pretreated biomass to a hydrolysis reactor to hydrolyze cellulose to glucose monomer and glucose oligomers, followed by conveying a portion of the solid phase to a mechanical refiner and/or a unit under reduced pressure, to generate a refined and/or exploded solid phase; and recycling the refined and/or exploded solid phase, optionally reheated, back to an input of the hydrolysis reactor.

Methods and systems for enzymatic hydrolysis of pretreated biomass at high solids concentrations

In some variations, a process for converting a biomass feedstock into a pretreated biomass material comprises: providing a biomass feedstock containing cellulose, hemicellulose, and lignin; introducing the biomass feedstock and a recycled vapor stream to a biomass-heating unit, thereby generating a heated biomass stream at a first temperature, wherein the recycled vapor stream is at a first pressure of at least atmospheric pressure; feeding the heated biomass stream to a biomass digestor operated at a second temperature and a second pressure to pretreat the biomass feedstock, thereby generating a digested stream comprising a solid-liquid mixture and a digestor vapor, wherein the second temperature is higher than the first temperature, and wherein the second pressure is higher than the first pressure; recycling at least a portion of the digestor vapor to the biomass-heating unit; and recovering or further processing the solid-liquid mixture as a pretreated biomass material. Many variations are disclosed.

Processes for reducing steam consumption and improving process carbon balance in biomass conversion to sugars, biochemicals, biofuels, and/or biomaterials

This invention provides optimized fermentation of cellulosic and hemicellulosic sugars. Biomass-derived hemicellulosic and cellulosic sugars are independently conditioned and separately fermented, utilizing reuse and recycle of microorganisms, metabolic intermediates, and nutrients. Conditioned sugars can be fermented in separate vessels, where excess cells from glucose fermentation are conveyed to hemicellulose sugar fermentation along with raffinate from solvent recovery, to enhance productivity and product yield. Some variations provide a method of fermenting Cand Csugars to fermentation products, the method comprising: fermenting a C-rich sugar feed to a first fermentation product; fermenting a C-rich sugar feed to a second fermentation product; removing microorganism cells from the first fermentor, to maintain a cell concentration within a selected range; conveying microorganism cells to a second fermentor; and removing microorganism cells from the second fermentor, to maintain a microorganism cell concentration that is greater than that in the C-rich fermentor.

Systems and methods for continuously fermenting C5 and C6 saccharides

The disclosure provides a process for separating fermentation inhibitors from a biomass-derived hydrolysate, comprising: introducing a biomass-derived liquid hydrolysate stream to a stripping column; introducing a steam-rich vapor stream to the stripping column to strip fermentation inhibitors (such as acetic acid) from the liquid hydrolysate stream; recovering a stripped liquid stream and a stripper vapor output stream; compressing the stripper vapor output stream; introducing the compressed vapor stream, and a water-rich liquid stream, to an evaporator; recovering, from the evaporator, an evaporated liquid stream and an evaporator output vapor stream; and recycling the evaporator output vapor stream to the stripping column as the steam-rich vapor stream. Other variations utilize a rectification column to recover a rectified liquid stream and a rectification column vapor stream, and recycle the rectification column vapor stream to the stripping column as the steam-rich vapor stream.

Growing community of inventors

Fayetteville, GA, United States of America

Ryan Zebroski