The Esab Group Inc.

Victor Equipment Company

Ryan T Lynaugh

Michael Nadler

Andrew J Raymond

Kevin D Horner-Richardson

Maximilian Dougherty

James Tantillo

Frederic Ewing

Nicholas Courtney

David Charles Griffin

Roger H Lambert

Daniel A Cote

David A Tatham

Leonid Pekker

Geoffrey H Putnam

Thomas J Wermert

Geoffrey Putnam

Sr Christopher Vincent Braudis

Recognizing interchangeable torch components, such as consumables, for welding and cutting torches includes determining that one or more interchangeable torch components installed in an operative end of a torch are genuine. Operational parameters for the one or more interchangeable torch components can also be determined. When the one or more interchangeable torch components are determined to be genuine, an indicator assembly can be activated to provide a first indication. When the operational parameters are implemented at a power supply connected to the torch, the indicator assembly can be activated to provide a second indication.

Recognition of components for welding and cutting torches

A cable hose suitable for welding or cutting systems includes one or more conductors and monolithic tubing that extends around and between the one or more conductors. The monolithic tubing defines one or more discrete passageways for the one or more conductors that provide a closed path from a first end of the cable hose to a second end of the cable hose for the one or more conductors. The monolithic tubing also defines an inner conduit configured to allow a gas to flow from the first end of the cable hose to the second end of the cable hose. The cable hose may be formed by arranging the one or more conductors in a specific configuration and overmolding an insulator onto the one or more conductors to secure the one or more conductors in a specific configuration.

Cable hose with embedded features

Methods for forming pierce holes in a metal workpiece are disclosed. According to one implementation, upon a plasma torch be energized, the cutting axis of the torch is rotated repeatedly between first and second angular positions to produce successively deeper pierces in a workpiece until a pierce hole is produced through a thickness of the workpiece. According to other implementations pierce holes are produced by rotating the cutting axis of the plasma torch tip around a designated central axis of the pierce hole in a diametrically reducing manner so that the produced pierce hole has a tapered profile with a cross-sectional area of the pierce hole at a top surface of the workpiece being greater than a cross-sectional area of the pierced hole at a bottom surface of the workpiece.

Methods and apparatus for forming a pierce hole in a workpiece

According to one embodiment, a welding or plasma cutting system is provided that includes a torch having a torch body. Located on or in the torch body are one or more status indicators that provide, for example, a status of a process parameter (e.g. current data, pressure data, etc.) and/or of an operating mode of the torches. Control circuitry coupled to the one or more status indicators is configured to activate the one or more status indicators prior to a carrying out of a welding or plasma cutting operation through use of the torch and to deactivate the one or more status indicators during a time when the welding or plasma cutting operation is being carried out by the torch. An associated method of operating the torch includes activating the one or more status indicators prior to a carrying out of a welding or plasma cutting operation by use of the torch, and during a time when the welding or plasma cutting operation is being carried out by use of the torch, deactivating the one or more status indicators.

Torch indicator apparatus and methods

Approaches herein provide a system for determining whether one or more consumable parts of a plasma device has been removed or replaced while the plasma device and associated sensors lie dormant or are no longer receiving data, e.g., when the plasma device is power-off. The approaches herein determine whether certain types of data stored in a controller's memory are still valid, for example, for the purposes of determining degradation and/or end-of-life of the consumable parts. In the case that one or more consumable parts has been serviced or replaced, the data stored in the controller memory may no longer be considered valid for the consumable part(s). In one approach, the controller determines a status of a switch or a conformal film in the device following start-up, and determines, based on the position of the switch or the conformal film, whether the consumable part has been removed or replaced.

Plasma device consumable part change detection

Approaches herein provide a plasma arc torch including a tip surrounding an electrode, the electrode having a proximal end and a distal end, and a shield surrounding the tip, the shield including an exit orifice proximate the distal end of the electrode. The torch may further include a linear actuating device coupled to the electrode for actuating the electrode such that the distal end of the electrode moves axially relative to the tip and the exit orifice of the shield. In some approaches, the linear actuating device is operable to actuate the electrode along a central longitudinal axis extending through the tip. In some approaches, the linear actuating device may include one of: a micro linear drive motor, a micro linear stepper motor, a voice coil, a solenoid coil, and a magnetostrictive actuator. In some approaches, the electrode is actuated during a welding or cutting cycle of the torch.

Electromechanical linearly actuated electrode

A wire feeder with an integrated adaptor cartridge is provided. The adaptor cartridge comprises a cartridge body interchangeably mounted to the wire feeder for mechanical, welding current, and control signal connections. The adaptor cartridge further comprises an adaptor fitting for establishing the mechanical and welding current connections, and a control signal connector for establishing the control signal connection. The adaptor cartridge is preferably recessed within a housing of the wire feeder to protect the adaptor cartridge. A set of such adaptor cartridges is also provided for providing mechanical, welding current, and control signal connections for a respective one of the welding apparatuses to the wire feeder. Therefore, a single wire feeder can work with a set of welding apparatuses by selecting a suitable adaptor cartridge from the set of adaptor cartridges.

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Cornish, NH, United States of America

Ryan T Lynaugh