Ford Global Technolgoies, LLC

Ford Motor Company Limited

Ryan Mowery

Linh Ngoc Doan

Bhavani Thota

Santiago Yepes Gallo

Bernard Gerard Marchetti

Bari W Brown

Nitesh Jadhav

Derren Woods

Amit Chakravarty

Daniel Morin

A method of forming a molded polymer part having a screw boss includes positioning a screw boss insert on a pin of a mold tool. The screw boss insert may contact guide surfaces of the mold tool. During molding, polymer material flows along the screw boss insert while the screw boss insert is positioned on the pin. The polymer material may bond to the screw boss insert. The screw boss insert may include one or more geometric features that prevent rotation and/or axial movement of the screw boss insert relative to the surrounding polymer material.

Method of forming a screw boss in an injection molded polymer part

A fastener boss includes a body having a receiving column. The receiving column includes a first section with a first wall thickness and a second section with a second wall thickness wherein the first wall thickness is greater than the second wall thickness. A motor vehicle component incorporating the fastener boss is also disclosed.

Fastener boss and motor vehicle component incorporating that fastener boss

A method of forming a thin-walled skin includes coating at least one side of a mold cavity of a molding tool, evacuating air from the mold cavity, and filling the mold cavity with a molten polymeric resin. Among other optional variations of the disclosed method, an inert gas is injected into the molten polymeric resin simultaneously with the step of filling the mold cavity with a molten polymeric resin. As a result, high quality, large, thin-walled skins are produced by the teachings of the present disclosure.

Process for molding thin-walled skins

A vehicle door includes an inner door liner having a substrate receptacle. An armrest substrate has a plurality of posts extending through the inner door liner at the substrate receptacle. The substrate receptacle has a plurality of one-way apertures that receive the plurality of posts. Integral retaining features positioned at an end of each post maintains engagement of each post within each respective one-way aperture.

Vehicle door armrest substrate having integral high retention fastener

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Albion, MI, United States of America

Ryan Mowery