Align Technology, Inc.

Methode Electronics, Incorporated

Ryan Kimura

Yaser Shanjani

Jun Sato

John Y Morton

Vadim Matov

Jihua Cheng

Heng Cao

Avi Kopelman

Peter Webber

Jeremy Riley

Bastien Pesenti

Srinivas Kaza

Allen R Boronkay

Fuming Wu

Jon F Moss

Ken Wu

Norman C Su

Chunhua Li

Bruce Cam

Rohit Tanugula

Mitra Derakhshan

Crystal Tjhia

Yuxiang Wang

Eric Yau

Jeffrey Lee Allen

Bob Grove

Reza Shirazi Aghjari

Iggoni Fajardo

Scott Herbert

Michael Chy Chao

Stephen Hatch

James Farquhar

Brandt Weibezhan

Richard Shaw

Li-Hung Su

Huizhong Li

Siobhan O'Leary

Paula Alvarado

John Moss

John Morton

Systems and methods for fabricating dental appliances are provided. In some embodiments, a method includes determining an appliance geometry for a dental appliance, where the appliance geometry includes a first region representing a first shell portion having a first set of cavities configured to receive one or more first teeth at a first side of a dental arch of a patient, a second region representing a second shell portion having a second set of cavities configured to receive one or more second teeth at a second side of the dental arch, and a third region representing an integrally formed arch expander configured to exert forces to increase a width of the dental arch. The method can also include generating instructions for fabricating the dental appliance having the appliance geometry via an additive manufacturing process, and using the instructions to instruct a fabrication system to fabricate the dental appliance.

Methods and systems for fabricating dental appliances with integrally formed arch expander

Dental appliances for treatment of a patient's dentition are provided. In some embodiments, a dental appliance includes a plurality of 3D printed polymer layers, where the plurality of 3D printed polymer layers includes a plurality of sequentially polymerized appliance cross-sections. The dental appliance can include an appliance shell formed from the plurality of sequentially polymerized appliance cross-sections. The appliance shell can include a plurality of tooth receiving cavities formed from the plurality of sequentially polymerized appliance cross-sections, the plurality of tooth receiving cavities arranged to receive a dentition and to exert one or more forces on the dentition, and a plurality of variable thickness regions formed from the plurality of sequentially polymerized appliance cross-sections. The plurality of variable thickness regions can include a corresponding plurality of different appliance thicknesses, and the plurality of variable thickness regions can be arranged to implement one or more treatment outcomes.

3D printed dental appliances with variable thickness regions

Methods for fabrication of intraoral appliances are provided. In some embodiments, a method includes receiving a digital representation of a patient's dentition; receiving a treatment plan for the patient's dentition; generating a digital model of an intraoral appliance configured to implement at least one treatment stage of the treatment plan, where the intraoral appliance includes a cellular structure including a network of interconnected unit cells; and providing instructions to fabricate the intraoral appliance based on the digital model, where the instructions are configured to cause fabrication of the intraoral appliance from a plurality of additively manufactured layers.

Intraoral appliances with cellular structures

Methods of fabricating orthodontic alignment devices. First forces may be applied to teeth of a digital model to simulate movement of the teeth from one stage of an ordered sequence of stages to a next stage. The first forces may include one or more unwanted forces that move one or more teeth of the digital model in an unwanted direction. One or more forces may be applied to the palate of the digital model that results in second forces applied to the teeth of the digital model to replace or offset the one or more unwanted forces. A shape for the orthodontic alignment device may be determined based on the first and second forces applied to the teeth and in combination with the one or more forces applied to the palate of the digital model. An orthodontic alignment device may be fabricated based on the determined shape.

Methods of forming orthodontic devices with palatal anchorage

A system for correcting malocclusions may include a maxillary appliance having tooth receiving cavities shaped to receive teeth of a maxilla and a first elastic coupling at gingival line of the maxillary appliance. The first elastic coupling may be configured for receiving an elastic. The system may also include mandibular appliance having tooth receiving cavities shaped to receive teeth of a mandible. The system may also include a corrective appliance having a first coupling configured to be coupled to the mandibular appliance at a first location on a first side of incisors of a patient and a second coupling configured to be coupled to the mandibular appliance on a second side of the incisors, and having an arm extending from the corrective appliance towards the gingival line of the maxillary appliance and being shaped to receive the elastic.

Orthodontic appliance systems for correcting malocclusions

A method may include administering to a patient an orthodontic appliance. The orthodontic appliance may include a shell having teeth receiving cavities shaped to receive and reposition the patient's teeth, at least one of the cavities shaped to apply a resilient repositioning force to move at least one of the patient's teeth from a current arrangement toward a target arrangement, a ridge having a width and a length greater than the width, the ridge configured to apply at least a portion of the resilient repositioning force to the at least one of the patient's teeth, and a modification to a portion of the shell to compensate for a contact of the portion of the shell with the at least one patient's tooth due to positioning of the ridge in one or more of the teeth receiving cavities of the shell.

Methods of using an orthodontic appliance having a ridge

Dental devices having folded material. A dental appliance may include a specialized region configured to impart one or more specialized forces to one or more particular areas of a patient's dentition. The specialized region may include a reinforcement structure including a rigid three- dimensional structure, where the rigid three-dimensional structure includes repeating geometric shapes defined by folds in a sheet of one or more polymeric materials. The folds may be folded along a pattern of lines according to the repeating geometric shapes. The rigid three-dimensional structure may have a greater thickness than the unfolded sheet so as to impart a greater rigidity to the specialized region compared to the unfolded sheet, thereby reinforcing the specialized region for imparting the one or more specialized forces to the one or more particular areas of the patient's dentition.

Dental appliances with folded material components

Systems, methods, and devices for producing appliances for expansion of the arch of a patient. Methods may include forming a shell from a prepolymer material, the shell including teeth receiving structures configured to receive at least a portion of the patient's teeth. The prepolymer material may be crosslinked to provide a first crosslinked polymer having a first degree of crosslinking. Methods may also include forming a force generating portion connected with the shell. The force generating portion may be configured to span a space between opposing posterior teeth of the patient and to apply an expansion force between the opposing posterior teeth of the patient. The force generating portion may be formed from the same prepolymer material as the shell. Forming the force generating portion may include varying crosslinking to provide a second crosslinked polymer having a second degree of crosslinking that is different than the first degree of crosslinking.

Methods of forming appliances for arch expansion

Orthodontic systems and related methods are disclosed for designing and providing improved or more effective tooth moving systems for eliciting a desired tooth movement and/or repositioning teeth into a desired arrangement. Methods and orthodontic systems of the invention include tooth attachments having improved or optimized parameters selected or modified for more optimal and/or effective application of forces for a desired/selected orthodontic movement. Attachments of the present invention can be customized to a particular patient (e.g., patient-customized), a particular movement, and/or a sub-group or sub-set of patients, and configured to engage an orthodontic tooth positioning appliance worn by a patient, where engagement between the attachment and orthodontic appliance results in application of a repositioning force or series/system of forces to the tooth having the attachment and will generally elicit a tooth movement.

Methods for parametric attachments

Series of apparatuses for expanding a patient's palate ('palatal expanders'), including rapid palatal expanders, wherein a left tooth engagement region and a right tooth engagement region are configured to add anti-tipping torque to at least one tooth. Left and right tooth engagement regions may include lingual surfaces with at least one lingual protrusion. Left and right tooth engagement regions may have buccally rotated cavities.

Palatal expanders for controlling crown tipping

A series of palatal expanders and methods of designing palatal expanders, including rapid palatal expanders, where outer occlusal surfaces of a palatal expander are shaped to conform to a geometry of corresponding teeth surfaces of the patient's lower jaw to provide occlusion between occlusal surfaces and the corresponding teeth surfaces.

Palatal expanders and methods of designing palatal expanders

Palatal expander systems and methods. A palatal expander includes a palatal region connecting tooth engagement regions, where the palatal region is configured to apply a lateral force across a patient's palate when the tooth engagement regions are worn over the patient's teeth. Attachment regions on buccal sides of the tooth engagement regions are shaped and sized to engage with dental attachments bonded to the patient's teeth. At least one breach region corresponding to a thinned region of the palatal expander extends anteriorly to posteriorly in the palatal region or an occlusal portion of one or both of the tooth engagement regions. The at least one breach region is configured to breach or bend when a pulling force is applied to one or both of the tooth engagement regions such that one or both of the attachment regions are detached from respective attachments.

Palatal expanders with breach regions

Methods and systems for digitally designing a plurality of aligners are provided. In some embodiments, a method includes receiving an intraoral scan of the patient's teeth, and generating 3D dental model of the patient's teeth using the intraoral scan. The method can include identifying a movement path to move the patient's teeth from an initial arrangement toward a target arrangement through a plurality of intermediate arrangements in accordance with a treatment plan. The method can also include identifying one or more appliance features of at least one aligner, the one or more appliance features including one or more feature regions having one or more feature thicknesses. The method can further include instructing an additive manufacturing machine to directly fabricate the at least one aligner in a layer-by-layer fashion.

Methods for direct fabrication of dental appliances with varying feature thicknesses and associated systems

The present invention provides methods and systems including orthodontic tooth positioning appliances. An exemplary appliance can include teeth receiving cavities shaped such that, when worn by a patient, repositioning the patient's teeth from a first arrangement toward a subsequent or target arrangement. Appliances can include a cavity having one or more shaped features or protrusions shaped and/or positioned so as to apply a desired force to a patient's tooth received in the cavity and move the tooth along a desired path or direction.

Orthodontic repositioning appliances having improved geometry, methods and systems

Dental attachment placement apparatuses and related systems. An apparatus may include a body having attachments. The attachments, when worn at specified locations on the patient's dentition, may engage with one or more aligners to direct repositioning forces from the aligner(s) to the patient's dentition. The body of the apparatus may have contoured surfaces shaped in accordance with corresponding surfaces of the patient's teeth. The apparatus may also include supports extending from body and that support a corresponding attachment entirely within a corresponding aperture of the apparatus. The supports may include breakable regions to facilitate removal of the attachments from the body.

Growing community of inventors

San Jose, CA, United States of America

Ryan Kimura