Hutchinson Technology Corporation

Applied Kinetics, Inc.

Mobius Innovations, Inc.

Ryan A Jurgenson

Brent D Lien

Mark T Girard

David R Swift

Joseph P Tracy

Jeffry S Bennin

Gary E Gustafson

Todd W Boucher

Jeffrey W Green

David J Blaeser

Roger Rhea Livermore

Lloyd C Goss

Reid C Danielson

Mark Steven Lewandowski

James Roger Mahoney

David A Ziegler

Susan June Livermore, Legal Representative

Raymond R Wolter

Thomas K Christensen

Thomas K Christiansen

An optical measurement device for determining at least two parameters of a measurement location of a surface of at least one workpiece positioned in a known coordinate system is described. The device comprises a first light source providing a first measurement beam. The first measurement beam is directed at a first surface of a workpiece. The device also comprises a second light source providing a second measurement beam. The second measurement beam is directed at a second surface of a workpiece facing opposite the first surface. Further, the device comprises a first system of receiving optics. The first system of receiving optics detects the incoming position of the first measurement beam. The first system of receiving optics is positioned on an opposite side of a workpiece from the first light source. Further still, the device comprises a second imaging system. The second system of receiving optics detects the incoming position of the second measurement beam. The second system of receiving optics is positioned on an opposite side of a workpiece from the second light source.

Apparatus and method for measuring suspension and head assemblies in a stack

The present invention provides a tray for holding components having first and second sides, wherein the first side has at least one first component receptacle for engaging said component; and the second side has at least one component engaging member, and further wherein the first component receptacle and the component engaging member are aligned such that when multiples of the tray are stacked upon each other the first component receptacle and the component engaging member will cooperate to restrain the motion of the component relative to the tray. In such an embodiment the component will have first and second engagement surfaces and the first component receptacle will engage the first component engagement surface and the component engaging member will engage the second component engagement surface.

Tray system for holding and positioning components

The present invention provides a method for assembling a head gimbal assembly useful in a hard disk drive and for testing such an assembly. In a method in accord with the present invention a head/slider is mounted to a circuited gimbal in an automated assembly machine. Following this step the head/slider circuited gimbal assembly will be subjected a dynamic electrical test with those head/slider circuited gimbal assemblies not passing being sorted from the lot. Following this step the head/slider circuited assembly will be attached to a suspension.

Head gimbal assembly method

An apparatus and method for determining and adjusting the static attitude of a head suspension or a head suspension assembly for use in a dynamic storage device. An apparatus in accordance with the present invention includes a workpiece support and an adjust device, operatively positioned with respect to the workpiece support, for adjusting the head suspension. The adjust device includes first and second clamp portions for restraining a gimbal arm and an adjust body for deforming the restrained gimbal arm while the gimbal arm is restrained by the first and second clamp portions. A method in accordance with the present invention includes determining the planar orientation of a surface indicative of the static attitude of the slider mounting tongue or a slider mounted thereto and controllably deforming an individual gimbal arm of the flexure independently from another gimbal arm of the flexure to introduce a permanent deformation of the gimbal arm thereby adjusting the static attitude of the slider mounting tongue or slider if present.

Static attitude determination and adjust of head suspension components

An interconnect for an electrical component. Generally, interconnects of the invention include a substrate, a pair of leads supported on the substrate, and a shunt extending between the leads. In one aspect of the present invention, the shunt comprises an eroded carbonized area of a surface of a carbonizable material.

Electrical component and a shuntable/shunted electrical component and method for shunting and deshunting

The present invention provides an assembly apparatus employing at least a robotic or automated assembly apparatus to manipulate the components to be assembled and at least a first vision alignment system to align the components prior to their assembly. An adhesive dispense system is provided to connect, attach or otherwise adhere the components together. In a method in accord with the present invention for assembling components, a source of the components is provided is located relative to a global reference system. The components held by the source are then located relative to the global reference system based upon the determined location of the source. An adhesive is dispensed onto a first of the components and a second component is manipulated into an initial attachment position relative to the first component. The components are imaged by a local imaging system to establish their position relative to each other and the second component is moved into a desired attachment position and then moved into engagement with the adhesive and the first component. The adhesive may then be at least partially cured if desired.

Apparatus for assembling components

The present invention provides a method for the creation and removal of shunts for the prevention of ESD/EOS damage to electrical components. In one embodiment of the present invention, the conductive pathway is provided and removed by exposing the interconnect's carbonizable and ablatable substrate to a radiant energy source such as a laser beam. The present invention also provides for interconnects that include at least two conductive wires or leads engaged on at least one surface by a carbonizable and ablatable material. The conductive wires may each include a branched dead end lead portion interleaved with the branched dead end lead portion of the other. Alternatively, the conductive wires may extend in close proximity to each other in a curved or sinuous or serpentine or backtracking pattern. An interconnect in accord with the present invention may include a substrate substantially supporting the conductive wires except at predetermined locations or proposed shunt sites wherein there is at least one through hole in the substrate.

Head interconnect with support material carbonized shunt

A trace interconnect assembly designed for transmitting electrical signals to and from a head assembly in a hard disk drive is disclosed. The interconnect assembly includes one or more single-layer thin, elongated, and generally flat substrate-free trace interconnects. The trace interconnects are new conductors etched out of a planar length of preferably a high tensile and high yield strength metal such as beryllium copper. They are shaped to match the surface topology of the suspension assembly. Trace interconnects have a rigid region and flexible regions that match a rigid region and flexible regions in the suspension assembly. Different additional elements include support braces, standoffs, trace tangs, bond pads, and stacked interconnects. Coupling a head assembly to the interconnect assembly creates a head interconnect harness. Methods of manufacture for the trace interconnect assembly, a multi-conductor stacked version, a head suspension assembly, and the head interconnect harness are disclosed.

Magnetic head suspension with single layer preshaped trace interconnect

A head suspension including a one-piece load beam and flexure structure wherein the flexure structure includes partially etched connecting bars. The load beam and flexure structure is fabricated from a single piece of spring steel, and the structure comprises a rigid region, a mounting region on a proximal end of the rigid region, and a flexure region. The flexure region has a planar support region and an integral flexure, and the integral flexure includes a slider-receiving region and connecting bars that connect the slider-receiving region to the support region of the integral flexure. A head slider is mounted to the slider-receiving region. The connecting bars of the integral flexure are thinned by partial etching in order to reduce the stiffness of the connecting bars, and thereby allow the head slider to gimbal in response to aerodynamic forces.

Partially etched flexure arms in an integrated gimbal suspension

The present invention provides an assembly system employing at least a robotic or automated assembly apparatus to manipulate the components to be assembled and at least a first vision alignment system to align the components prior to their assembly. An adhesive dispense system is provided to connect, attach or otherwise adhere the components together. In a method in accord with the present invention for assembling components, a source of the components is provided is located relative to a global reference system. The components held by the source are then located relative to the global reference system based upon the determined location of the source. An adhesive is dispensed onto a first of the components and a second component is manipulated into an initial attachment position relative to the first component. The components are imaged by a local imaging system to establish their position relative to each other and the second component is moved into a desired attachment position and then moved into engagement with the adhesive and the first component. The adhesive may then be at least partially cured if desired.

Method for assembling components

Method and shunting and deshunting an electrical component and a

A trace interconnect assembly is designed for transmitting electrical signals to and from a head assembly in a hard disk drive. The interconnect assembly includes one or more single-layer thin, elongated, and generally flat substrate-free trace interconnects. The trace interconnects are new conductors etched out of a planar length of preferably a high tensile and high yield strength metal such as beryllium copper. They are shaped to match the surface topology of the suspension assembly. Trace interconnects have a rigid region and flexible regions that match a rigid region and flexible regions in the suspension assembly. Different additional elements include support braces, standoffs, trace tangs, bond pads, and stacked interconnects. Coupling a head assembly to the interconnect assembly creates a head interconnect harness. Methods of manufacture for the trace interconnect assembly, a multi-conductor stacked version, a head suspension assembly, and the head interconnect harness are disclosed.

A method for adjusting the load of a head suspension for supporting a read/write head over a disk in a magnetic disk drive. The suspension includes a load beam having a rigid region and proximal and distal ends, with a base on the proximal end and a flexure on the distal end. A spring region is located between the base and rigid region of the load beam. The spring region includes a pair of arms which extend between the base and rigid region to form a cutout, and a plurality of load adjustment frets which extend across the cutout between the base and rigid region. One or more of the frets can be severed by a laser beam to lower the gram load of the suspension. The gram load of the suspension can be increased by shrinking the frets through exposure to the laser beam. Gram load adjustments can be made with the suspensions in a disk stack assembly by directing the laser beam to the frets through an optical fiber.

Method for adjusting head suspension load

A head suspension for supporting a read/write head over a disk in a magnetic disk drive. The suspension includes a load beam having a rigid region and proximal and distal ends, with a base on the proximal end and a flexure on the distal end. A spring region is located between the base and rigid region of the load beam. The spring region includes a pair of arms which extend between the base and rigid region to form a cutout, and a plurality of load adjustment frets which extend across the cutout between the base and rigid region. One or more of the frets can be severed by a laser beam to lower the gram load of the suspension. The gram load of the suspension can be increased by shrinking the frets through exposure to the laser beam. Gram load adjustments can be made with the suspensions in a disk stack assembly by directing the laser beam to the frets through an optical fiber.

In-stack adjustable magnetic head suspension

A connection mechanism for connecting a pair of head suspension assemblies to a disc drive actuator arm in which the connection mechanism includes connection portions associated with respective load beams with such connection portions having cooperating, mating bosses extending into a mounting opening in the actuator arm and into interconnecting overlapping engagement with one another to result in an interference fit connection.

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Hutchinson, MN, United States of America

Ryan A Jurgenson