Johns Manville

Manville Corporation

Schuller International, Inc.

Russell Donovan Arterburn

Randall Clark Bascom

Terry Joe Hanna

Harold Miles Hendrickson

Emery Sidney Barber

Carlos Gilberto Santizo

Thomas Kent Thompson

Michael David Folk

Larry Edward Howard

Derek Cooper Bristol

Walter Alexander Johnson

Douglas James Kempski

John Joseph Dembowski

James Melvin Higginbotham

Nicole Anne Curtis

Dennis J Scherger

Douglas J Kempski

Shawn E Dennis

John H Miller

Kurt George Melia

Glenn Allen Torbett

Henry D Smith, Jr

Nicolas Johnathan Allred

Jennifer Kristin Pergola

Douglas J Kemski

Methods for substantially improving the stability of a melting furnace system including bushings and cooling apparatus for converting molten mineral material to continuous fibers is disclosed. Apparatus and methods for maintaining the molten material throughput and the electrical power load on fiberizing bushings substantially constant are disclosed. The orifice plate, with or without tips or nozzles, is subjected to a more rapid rate of heat removal after the bushing breaks out than it did while the bushing was in a desired fiberizing mode. Apparatus for blowing cooling air upward onto the orifice plate during the time the bushing is breaking out and/or hanging to provide additional cooling is disclosed along with optional additional or alternative apparatus to use for optional additional or alternative cooling is also disclosed.

Systems for fiberizing molten glass

A method and apparatus for chopping long unwound items like fiber, fiber strands, yarn, etc. The chopper has a backup roll comprising a wheel and a working layer on the outer peripheral surface of the wheel and an engaging blade roll. The outer peripheral surface of the wheel contains spiral grooves or ridges that mate with ridges or grooves on an inner peripheral surface of the working layer such that a worn working surface can be quickly and easily unscrewed from the wheel and a new working surface can be quickly and easily screwed into place, making the job of replacing the working surface faster, easier and less costly than prior art practice.

Fiber chopper

Disclosed are fiber coating sizing applicator apparatus having a member to remove unused sizing and foreign objects from the fiber coating element of the applicator on a continuous or intermittent basis. Also disclosed are sizing applicators having as part of the drive, a servo motor for reduced variation in sizing application. Unused sizing is filtered to remove foreign objects and returned the applicator right away, or stored in a temperature controlled area until ready to feed back to a sizing applicator. Also disclosed are methods of using the sizing applicator apparatus to produce sized fibers. The apparatus and methods of the invention produce a substantial reduction in the fiber break rate, sizing usage and applicator maintenance.

Fiber sizing applicator

This invention involves apparatus and methods for making fibers by passing a molten material like glass, polymer, etc. through orifices or tips in a fiberizing bushing and then cooling the molten material coming from the tips and newly formed fibers using cooling tubes. The cooling tubes are made from precious metals and various alloys comprising precious metals, nickel and one or more of titanium, chromium, molybdenum, etc. The one or more fins attached to the top surface of a hollow tube to make the cooling tubes contain spaced apart gaps, notches and/or slots extending from the top edge of the fin to prevent warping of the fins and to make the cooling tube more bendable, adjustable during the operation of making fibers from molten material.

Cooling apparatus for fiberizing bushings and method

A chopper for chopping fibers or fiber strands having a back up roll and a blade roll containing blades that work against a peripheral surface of the back up roll and a method of using is disclosed. The chopper has a number of improved features for reducing the frequency of long fibers or long fiber strands and fuzz from getting into the chopped product. The chopper can have one or any combination of the improvements. The improvements include a strand guide located at least two feet up stream of the chopper, a first starting roll for starting a new strand that runs on a fluid bearing that can be adjusted to control the RPM of the first starting roll, a mount for a roll that runs against the peripheral surface of said back up roll, a strand guide insert for reducing fuzz generation and for preventing fuzz from getting into the product, and a deflector plate for catching and deflecting chopped strands thrown off the back up roll into a chopped strand product chute.

Fiber chopper apparatus and method

Method of coating fibers

Cooling apparatus for fiberizing bushings

Method of fiberizing molten glass

A fiberizing apparatus for converting molten material into continuous fibers has an internal support structure to minimize high temperature creep and sagging of a tip plate, the reinforcing structure forming at least about 16 internal cells and the hole pattern in a bushing screen is engineered such that the hole area in each screen area above each of the at least 16 cells controls the amount of molten material flowing into each cell to produce a substantially improved tip plate temperature profile and fiberizing efficiency.

Fiberizing apparatus

A bushing for fiberizing molten material, such as molten glass, having a screen mounted in the bushing spaced above the tip or orifice plate with a central portion of the screen having a significantly lower percent of hole area than the percent of hole area in end portions of the screen. This bushing improves fiberizing efficiency in channel positions of a fiberizing operation. Also, such a screen can be laid on top of a conventional screen to convert a normal bushing to a channel position bushing. Methods of using these types of bushings to improve fiberization in the channel positions and for modifying conventional bushings for other uses are also disclosed.

Fiberizing bushing with improved screen

Screen for fiberizing bushings and method

A chopper for chopping items such as fibers, fiber strands, ribbon, etc. by passing the items continuously in a loose, unwound, condition through the nip of a blade roll and a backup roll having a working layer on its outer periphery. The chopper of the present invention uses one or more rolls that are radially expandable and retractable to replace the blade roll and/or the backup roll on the prior art choppers so that worn blades and/or a worn working layer can be more quickly and more easily replaced with a new or repaired working layer or blade holder containing sharp blades. The chopper of the present invention eliminates the need to carry large, heavy, awkward rolls through the fiber forming rooms or areas where the items are being chopped and also to transport such rolls back and forth to the location where they are being rebuilt. Instead only lightweight working layers or blade holders are carried to and from the choppers and such are installed on the choppers with much reduced downtime than heretofore necessary.

Chopper for cutting fiber continuously, and method

Growing community of inventors

Athens, TN, United States of America

Russell Donovan Arterburn