The Esab Group Inc.

Rue Allen Lynch

Tommie Zack Turner

Valerian Nemchinsky

Wayne Stanley Severance, Jr

Larry Wade Stokes

Alfred William Marner

Michael C McBennett

Ding Qian

Michael C Mcbennett

Ding Quian

An electrode for a plasma arc torch and method of fabricating the same are disclosed, and wherein the electrode comprises a copper holder defining a cavity in a forward end. An emissive element and separator assembly is positioned in the cavity, and no brazing materials are used to secure the components of the electrode. The emissive element, separator, and metallic holder are heated to accelerate diffusion bonding between the emissive element and separator, and between the separator and metallic holder. A crimping process is also disclosed for further strengthening the electrode and increasing the operational life span thereof.

Electrode diffusion bonding

An electrode for a plasma arc torch and method of fabricating the same are disclosed, and wherein the electrode comprises a copper holder defining two coaxial cavities. An emissive element is secured to one of the cavities and serves as the cathode terminal for the arc during operation. A relatively non-emissive separator is disposed about the emissive element within the other cavity, and acts to separate the copper holder and the emissive element, as well as resisting detachment of the arc from the emissive element and attachment to the copper holder.

Electrode with brazed separator and method of making same

An electrode for a plasma arc torch comprises a copper holder having a lower end which mounts an emissive element serving as the cathode terminal for the arc during operation. A relatively non-emissive separator formed of silver alloyed with 0.5 to 4 percent of copper or other metals surrounds the emissive element and separates the emissive element from the copper holder at the exposed end face of the electrode. The separator serves to prevent the arc from detaching from the emissive element and attaching to the copper holder.

Electrode for plasma arc torch and method of making same

Electrode for a plasma arc torch

An electrode and method of operating a plasma arc torch is provided which extends the useful service life of the torch. The electrode includes an elongate tubular holder defining a longitudinal axis and having a discharge end. An endwall closes the discharge end and includes an emissive insert. In one embodiment, the endwall also includes an annular sleeve which separates the insert from physical contact with the holder. Channels formed in the discharge end of the electrode direct a portion of a swirling vortex of gas across the surface of the endwall. The swirling vortex of gas removes products of erosion of the insert and adjacent portion of the sleeve such that the likelihood that arcing will transfer from the insert to the sleeve and/or holder is reduced, and the useful service life of the nozzle-electrode pair is thereby extended.

Electrode for plasma arc torch having channels to extend service life

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Florence, SC, United States of America

Rue Allen Lynch