General Electric Company

Ruben Egberto Fairman

Kwok Pong Chan

Mary Kathryn Thompson

Vadim Bromberg

John Thomas Sterle

Carlos H Bonilla

Pinghai Yang

Jacob Mayer

Joseph Lucian Smolenski

Younkoo Jeong

Veeraraju Vanapalli

Timothy Francis Andrews

Victor Fulton

Johnnattan Tennessee Ugarte

Tyler Andrew Griffith

Manuel Acosta

Andrew Jean Desrosiers

Xuefeng Zhang

Hongqing Sun

Joanna Mechelle Jayawickrema

Jun Zheng Hu

Peter Douglas Lueschen

Kishore Vetcha

Ryan Antony Lozier

Nicholas Joseph Kray

Li Zheng

Teresa Tianshu Chen-Keat

Michael Scott Hartle

Additive manufacturing apparatuses, components of additive manufacturing apparatuses, and methods of using such manufacturing apparatuses and components are disclosed. An additive manufacturing apparatus may include a recoat head for distributing build material in a build area, a print head for depositing material in the build area, one or more actuators for moving the recoat head and the print head relative to the build area, and a cleaning station for cleaning the print head.

Additive manufacturing apparatuses and methods

An apparatus includes a printing head () comprising jet nozzles () spaced apart from one another, where a distance from a first jet nozzle to a second jet nozzle positioned adjacent the first jet nozzle defines a jet-spacing, a printing head position control assembly includes a first actuator assembly () to move the printing head along the longitudinal axis and a second actuator assembly () to move the printing head along a latitudinal axis, and an control unit communicatively coupled to the printing head position control assembly. The control unit causes jet nozzles to dispense drops of binder () while the printing head traverses a first pass trajectory along the longitudinal axis in a first direction, indexes the printing head to a second pass trajectory along the latitudinal axis, and causes jet nozzles to dispense drops of binder while the printing head traverses the second pass trajectory along the longitudinal axis in a second direction.

Printing assemblies and methods for using the same

Methods and apparatus for two-dimensional and three-dimensional scanning path visualization are disclosed. An example apparatus includes at least one memory, instructions in the apparatus, and processor circuitry to execute the instructions to identify at least one melt pool dimension using a beam parameter setting, the at least one melt pool dimension identified from a plurality of melt pool dimensions obtained by varying the beam parameter setting, identify a response surface model based on the plurality of melt pool dimensions to determine an effect of variation in the beam parameter setting on the at least one melt pool dimension, output a three-dimensional model of a scanning path for an additive manufacturing process using the response surface model, and adjust the beam parameter setting based on the three-dimensional model to identify a second beam parameter setting.

Methods and apparatus for 2-D and 3-D scanning path visualization

A method for forming a component includes estimating a dosing plan for powder of a powder bed fusion (PBF) system needed to form the component. The dosing plan includes powder dosing requirements needed per layer to form the component. The method includes providing the dosing plan to a controller of the PBF system. Further, the method includes regulating the powder being supplied to a build chamber of the PBF system from a supply chamber of the PBF system based on the dosing plan. In addition, the method includes additively manufacturing the component via the PBF system using the powder.

Systems and methods for estimating powder dosing in additive manufacturing processes

Methods and apparatus for two-dimensional and three-dimensional scanning path visualization are disclosed. An example apparatus includes a parameter determiner to determine at least one of a laser beam parameter setting or an electron beam parameter setting, a melt pool geometry determiner to identify melt pool dimensions using the parameter setting, the melt pool geometry determiner to vary the parameter setting to obtain multiple melt pool dimensions, and a visualization path generator to generate a three-dimensional view of a scanning path for an additive manufacturing process using the identified melt pool dimensions. The visualization path generator adjusts the laser beam parameters based on the generated three-dimensional view.

A method for generating a computer model of a composite component includes generating a surface mesh based on a ply drop region and a ply curved surface and generating node data including a plurality of node points relative to the ply drop region. The method also includes receiving composite data relating to a plurality of composite plies and generating a three dimensional model based on the composite data. The method further includes receiving layup table information and applying the node data, based on the layup table information, to generate a curve through a center of the surface mesh to define a plurality of element sets. The method also includes receiving composite draping data and determining, based on the draping data, where each element set intersects the three dimensional model. The method also includes analyzing an angle deviation of the plies based on the intersection of the element sets.

System and methods of generating a computer model of a composite component

An algorithm programmed into a computer permits the computer to automatically generate a two-dimensional profile curve of an electronically represented three-dimensional solid model without creating separate intersecting planes extending through the three-dimensional solid. The computer is configured to query the three-dimensional solid to identify faces on the three-dimensional solid. The query of the solid begins after a face edge is identified as a seed face and continues from the identified face to each adjacent revolved face circumscribing the solid. As each revolved face is located, a representative curve for the face is created in the two-dimensional plane.

Methods and systems for generating profile curves of solid models

Growing community of inventors

Forest Park, OH, United States of America

Ruben Egberto Fairman