Cabot Corporation

Roscoe W Taylor

Frederick Harry Rumpf

Alvin Edwin Toombs

Martin C Green

Agathagelos Kyrlidis

Geoffrey D Moeser

Raymond M Sawka

Geoffrey D Moser

The invention is directed to processes for increasing the surface area of a carbon black starting material and for forming mesoporous carbon black. The process includes the step of contacting a carbon black starting material having a first BET nitrogen surface area with an oxidant in a fluidized bed under conditions effective to form a carbon black product having a second BET nitrogen surface area greater than the first BET nitrogen surface area. The invention is also directed to carbon black product formed by this process.

Mesoporous carbon black and processes for making same

Off-gas from a carbon black furnace is employed as a combustion gas feed stream to the burner or combustion zone of the same or a different carbon black furnace in accordance with certain embodiments, suitable conduit and valving is provided to pass off-gas, from which carbon black has been substantially removed, from any and all of multiple different carbon black furnaces to the burner. The off-gas is heated, preferably by plasma heating, and dewatered. Carbon dioxide stripping or rather stripping of gas components from the dewatered heated off-gas is found to be unnecessary to achieve economically favorable use of off-gas recirculation.

Process for production of carbon black

Off-gas from a carbon black furnace is employed as a combustion gas feed stream to the burner or combustion zone of the same or a different carbon black furnace in accordance with certain embodiments, suitable conduit and valving is provided to pass off-gas, from which carbon black has been substantially removed, from any or all of multiple different carbon black furnaces to the burner. The off-gas is heated, preferably by plasma heating, and dewatered. Carbon dioxide stripping or rather stripping of gas components from the dewatered heated off-gas is found to be unnecessary to achieve economically favorable use of off-gas recirculation.

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Ayer, MA, United States of America

Roscoe W Taylor