Foster Wheeler USA Corporation

Amec Foster Wheeler USA Corporation

Foster Wheeler Corporation

Ronald T Myszka

Bruce T Young

Allen S Malsbury

Joseph Anthony Kalinosky

Richard Klick

Scott P Slingerland

Alan J Malsbury

Mark Hassert

Mark Y Chen

Frank A DiGiacomo

A furnace system includes at least one lower radiant section having a first firebox disposed therein and at least one upper radiant section disposed above the at least one lower radiant section. The at least one upper radiant section has a second firebox disposed therein. The furnace system further includes at least one convection section disposed above the at least one upper radiant section and an exhaust corridor defined by the first firebox, the second firebox, and the at least one convection section. Arrangement of the at least one upper radiant section above the at least one lower radiant section reduces an area required for construction of the furnace system.

Method and system for improving spatial efficiency of a furnace system

In one aspect, the present invention relates to a furnace having a heated portion arranged adjacent to an unheated portion. A plurality of straight tubes are formed of a first material and are at least partially disposed in the heated portion. A plurality of return bends are operatively coupled to the plurality of straight tubes. The plurality of return bends are formed of a second material and are at least partially disposed in the unheated portion. The first material exhibits a maximum temperature greater than the second material thereby facilitating increased run time of the furnace. The second material exhibits wear-resistance properties greater than the first material thereby facilitating wear-resistance of the furnace.

Method and system for utilizing materials of differing thermal properties to increase furnace run length

An apparatus for removing a bottom cover on a coke drum. A support structure supports at least the coke drum. A vertical actuator has a cover end attached to the bottom cover and a support end attached to the support structure, and is arranged to move the bottom cover vertically in a removal operation of the bottom cover. A rotating actuator has a cover end attached to the bottom cover and a support end attached to the support structure, and is arranged to rotate the bottom cover in a removal operation. A frame assembly having opposing ends is provided, a pivoting end being attached to the bottom cover and a sliding end being slidably mounted. The frame assembly, the vertical actuator and the rotating actuator cooperate to remove the bottom cover in a removal operation.

Hinged bottom cover for unheading a coke drum

An unheading and containment system for unheading and heading a pressure vessel includes an unheading apparatus for removing a cover from a pressure vessel in an unheading operation and a modular enclosure, mechanism to substantially enclose the cover during the unheading operation. The unheading apparatus includes a cover removably secured to the pressure vessel, a lock plate cooperating with the cover, and a cover moving mechanism capable of moving the cover vertically and laterally.

Modular pressure vessel unheading and containment system

A mechanism for selectively securing a cover to a flange of a pressure vessel. A plurality of such devices can be employed, using a plurality of studs that extend through matching openings in the flange and cover. A movable anchor plate or plates, also with holes through which each stud extends, is disposed adjacent to the flange or cover. The head of each stud will fit through its associated hole of the anchor plate (and into the opening of the closer one of the flange or cover) only if the anchor plate is properly oriented. When the anchor plate is so oriented, a piston head at the opposite end of the stud can be actuated away from the flange and cover to retract the stud head into the opening of the flange or cover. This protects the stud when the cover is disengaged from the flange. The stud can be biased in the opposite direction to permit the anchor plate to be reoriented into a position in which the stud head cannot pass through the anchor plate, so the stud can clamp the flange and cover together.

Stud tensioning device for flange cover

A mechanism for selectively securing a cover to a flange of a pressure vessel. The cover and flange each have openings that are aligned when the cover is in position facing the flange. The mechanism includes an anchor plate having a hole therethrough. A piston is slidable in a direction normal to the cover in alignment with the opening therethrough. A stud extends from to the piston with a stud head remote from the piston. The stud head fits through the opening of the closer of the cover and flange and through a wider portion of the anchor plate hole, and is positioned opposite the flange and cover from the piston when the cover is positioned over the flange. The stud head does not fit through a narrower portion of the anchor plate hole. A resilient member biases the piston away from the cover. A selectively activated actuator overcomes the resilient member and forces the stud head away from the flange and the anchor plate. The anchor plate moves between (i) a locking position, in which the narrower portion of the hole is aligned with the openings so that the resilient member can bias the stud head against the anchor plate, and (ii) an unlocked position, in which the wider portion of the hole is aligned with the openings so that the resilient member can bias the stud head into the enlarged portion of the anchor plate hole.

An unheading device for removable attachment onto a lower flanged opening of a vertically-oriented vessel such as a coking drum, the unheading device being controllably supported by multiple elongated vertically-extendable actuators such as hydraulic cylinders which extend between a lifting frame unit holding a head unit and the vessel support structure. The multiple vertically-extendable actuators are each pivotably attached at its lower end to the lifting frame unit, and are each pivotably attached at its upper end to the separate stationary support structure for the vessel. The unheading device is adapted for lowering the head unit and moving it laterally aside to a parking position on a platform portion of the vessel support structure, then raising the lifting frame unit with its attached decoking chute unit to contact the vessel lower flanged opening for coke removal therefrom. After such coke removal step, the decoking chute can be lowered and the head unit returned laterally to a position below the vessel, and then lifted by the multiple actuators and reconnected onto the vessel lower flange.

Coking vessel unheading device and support structure

A bottom unheading device adapted for unheading vertical vessels such as coking drums. The unheading device includes a cover unit adapted for attachment to a lower flange of a coking drum and which is fastened by a plurality of swing bolts which are disconnected by remotely operated detensioning equipment, and a frame which can lower the cover unit and a carriage which moves it laterally to one side. A chute attached to the frame can be raised into engagement with the coking drum lower flange for removal of coke from the drum. Following such coke removal, the chute is lowered and the cover unit is moved laterally and remotely reconnected to the coking drum lower flange. The invention also discloses a method for remotely operating the unheading device.

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Saylorsburg, PA, United States of America

Ronald T Myszka