Black Decker Inc.

Ronald R Biederman

Rickey James Thomas

Paul Andrew Stone

Timothy T McKenzie

Stephen R Crosby

Charles P Gure

Charles T Wetherington

Lawrence George Buganto

Gregory H Selke

Kyle J Eppley

Thomas Trevor Bludis

Robert Scott Simmons

Jeffrey W Tartamella

Antoni Von Felkerzam

Ioannis Voskakis

The present invention provides a method and apparatus for forming a plurality of parts, such as spade-type boring bits, from a continuous stock material. Thus, the various steps of the forming method of the present invention can be performed to predetermined portions of the continuous stock material prior to separating the continuous stock material into discrete parts, thereby enhancing the efficiency of the forming process. The present invention also provides an improved forge for forming portions of the continuous stock material into parts having a predetermined shape. The forge can be designed to provide a clearance region proximate the forward end of the ram to permit slight flexing of the forward end of the ram in a radially outward direction during forging operations. The forge can also include a lubrication system for lubricating its various components. In addition, the forge can incrementally rotate the ram after one or more parts have been forged. By repeating the incremental rotation of the ram, the forge will eventually rotate the ram a full 360&#xb0;. An improved forging die is also provided which includes a back surface having a conical medial section and a pair of conical lateral sections that are recessed relative to the medial section such that forces will principally be applied to the medial section during forging operations.

Method and apparatus for forming parts from a continuous stock material and associated forge

The present invention provides a method and apparatus for forming a plurality of parts, such as spade-type boring bits, from a continuous stock material. Thus, the various steps of the forming method of the present invention can be performed to predetermined portions of the continuous stock material prior to separating the continuous stock material into discrete parts, thereby enhancing the efficiency of the forming process. The present invention also provides an improved forge for forming portions of the continuous stock material into parts having a predetermined shape. The forge can be designed to provide a clearance region proximate the forward end of the ram to permit slight flexing of the forward end of the ram in a radially outward direction during forging operations. The forge can also include a lubrication system for lubricating its various components. In addition, the forge can incrementally rotate the ram after one or more parts have been forged. By repeating the incremental rotation of the ram, the forge will eventually rotate the ram a full 360&deg;. An improved forging die is also provided which includes a back surface having a conical medial section and a pair of conical lateral sections that are recessed relative to the medial section such that forces will principally be applied to the medial section during forging operations.

The present invention provides a method and apparatus for forming a plurality of parts, such as spade-type boring bits, from a continuous stock material. Thus, the various steps of the forming method of the present invention can be performed to predetermined portions of the continuous stock material, prior to separating the continuous stock material into a number of discrete parts. The efficiency of the forming process is enhanced since individual parts need not be individually transported and oriented during the forming operations. By not requiring that the individual parts be separately transported and oriented during the forming operations, the quality of the parts formed by the forming method and apparatus of the present invention will also be enhanced since such separate transportation and orientation of individual parts generally increases the opportunities for misalignment and contributes to poor tolerance control during the manufacturing process.

Method and apparatus for forming parts of a predetermined shape from a

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Vernon, CT, United States of America

Ronald R Biederman