Ford Global Technolgoies, LLC

Ford Motor Company Limited

Ronald Louis Quaglia

Fang Frank Chen

James Leroy Swayze

Francois Charette

David Dean Smit

Alexander Petniunas

Michael Alan Blommer

Yitzong Chern

Rick S Hooker

Mark Norman Maskill

Suhas Venkatappa

Patrick J Harwood

Frank Chen

Shih-Emn Chen

Vikas Juneja

A method of objectively and subjectively monitoring noise and correspondingly level or loudness thereof in a product or assembly. The method includes placing a product on the vibration generator. Activating the vibration generator to move or shake the product to simulate usage conditions. A sound recording instrument measures and records the noise emitted by the product or assembly. Comparing an objective metric computed from the recorded noise with a threshold metric. Evaluating the vehicle to determine the noise source when the objective metric exceeds the threshold metric. Saving the objective metric along with the information relating to the source of the noise and necessary repairs for further evaluation and statistical analysis.

Method and apparatus for objective measurement of noise

A tuned mass damper for sound-dampening brake squeal noise is located within a hole formed in a brake component such as a backplate supporting a brake pad. The location of the hole and the weight and geometry of the tuned mass damper are tailored to provide effective damping for the particular frequencies that are to be eliminated in the brake system. Locating the tuned mass damper inside of a hole in the component has packaging and manufacturing advantages, and results in a tuned mass damper that is less susceptible to damage when in use. The hole may be blind, the bottom of the hole being thin enough to serve as a spring member to which a vibration damping mass is attached. In one embodiment, the tuned mass damper is a module adapted for insertion into the hole in the brake backplate. Contact between the module and inner surfaces of the hole transfers mechanical vibration of the backplate to the tuned mass damper.

Brake assembly with tuned mass damper

A method and apparatus for determining the vibration damping characteristics of an automotive brake structure measures the vibration response of a brake structure during application of random-frequency wide spectrum excitation, followed by measuring vibration of the structure at particularly noted modal frequencies, using a confined bandwidth random-frequency vibratory excitation. The method and apparatus may be used also to assess the bonding or attachment characteristics of damping materials.

Method for determining automotive brake structure vibration damping and friction material bonding

A brake assembly includes a rotor and at least one backplate supporting a brake pad for frictionally engaging the rotor for braking. A sheet metal plate is operatively connected to the back plate. The sheet metal plate has a groove cut therethrough to form at least one tuning fork member. A damping material is engaged with the at least one tuning fork member for damping energy associated with vibrations of the tuning fork member, thereby sound-dampening brake squeal noise.

Brake assembly with noise damping

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Novi, MI, United States of America

Ronald Louis Quaglia