Sealed Air Corporation

Ronald J Wierzbicki

George T Bertram

Robert Don Wheeler

Edward H Schulman

Nelson E Malwitz

A method of producing a polyurethane foam comprising the steps of dissolving rapidly and substantially completely a non-condensible non-reactive gas in a liquid isocyanate component or a liquid polyol component or both while the isocyanate and polyol components are maintained separate from one another, while controlling the flow of the non-reactive gas to maintain a predetermined dissolved gas to liquid ratio, and while maintaining the component in which the nucleating agent is being dissolved under pressure sufficient to maintain the gas in solution and to hold substantially constant the dissolved gas to liquid ratio and mixing the previously separated isocyanate and polyol components together while reducing the pressure to nucleate the dissolved gas in the isocyanate and polyol components and while impinging liquid streams of the composition together thereby enhancing mixing and permitting the mixture to foam so as to form a fine celled polyurethane foam. An apparatus for producing the same is also provided.

Method for producing polyurethane foam and apparatus therefor

A process and a foam produced therefrom are disclosed in which multi-functional isocyanate, water, a catalytic amount of a urea polymerization catalyst, and a catalytic amount of an isocyanurate polymerization catalyst are reacted to form a rigid, closed cell, urea-modified polyisocyanurate foam suitable for use for retrofitting wall cavities with insulating material. The urea polymerization catalyst and the isocyanurate polymerization catalyst are present in the reaction mixture in relationship to the multi-functional isocyanate and water in amounts so as to produce a foam setting after substantially complete rising thereof. Activator compositions for preparing such foams are also disclosed.

Growing community of inventors

New Milford, CT, United States of America

Ronald J Wierzbicki