Nordson Corporation

Ronald J Hartle

Thomas E Hollstein

Ronald D Konieczynski

Kenneth J Coeling

David L Mancini

George C Ehrnschwender

John Sharpless

John C Traylor

Robert C Hall

Robert L Wacker

Donald E Shuster

A modular spray gun that can be configured and built to operate using a selectable spray process. The modular spray gun includes a gun body, an extension and a selectable spray atomizing component. The basic gun body and extension are used to configure a spray gun that can operate as an air spray gun, an airless spray gun, an AAA gun or an HVLP spray gun. The modular extension can be selected to allow circulating or non-circulating operation. The modular extension also permits a variety of spray nozzle assemblies to be mounted thereon depending on the selected spray process to be used with the specific gun. The modular gun body allows selective connection of an atomizing air supply and additional components specific to a particular spray process. An indicator device and/or a relief valve is provided for spray guns using an HVLP spray process to provide an indication that the spray gun is in compliance with the maximum nozzle air pressure limit, usually less than 10 psi. A new air valve seal assembly is also provided. The modular gun design can accommodate electrostatic and non-electrostatic versions.

Spray gun having improved fluid tip with conductive path

Modular fluid spray gun

A flexible coating material conduit conducts a flow of electrostatically charged coating material to a spray gun. The flexible conduit includes a first or inner layer which is electrically insulating and chemically nonreactive with the electrostatically charged coating material. A second layer of synthetic rubber is electrically insulating. The second layer has a Shore A hardness of 75 or less and a thickness which is at least 0.200 times an overall radial extent of the conduit. A third layer of synthetic rubber extends around the second layer and is electrically conductive. A fourth layer of polymeric material extends around the third layer and is abrasion resistant and electrically insulating. The third layer is connected with ground. The source of electrostatically charged coating material includes a voltage block which electrically isolates the electrostatically charged coating material from a source of coating material which is not electrostatically charged.

Apparatus for use in applying electrostatically charged coating material

An electrostatic coating system includes an electrically nonconductive coating material tube is disposed in an electrically conductive handle portion of the spray gun and extends into an electrically nonconductive barrel or extension portion of the spray gun. The coating material tube is preformed to and maintains a configuration corresponding to a configuration of a passage in the handle and extension portions of the spray gun. A packing cartridge is connected between the trigger and the spray gun valve and has a tapered end portion which is encircled by an O-ring seal which engages a tapered bore in the extension portion of the spray gun. The handle portion of the spray gun is grounded through a conductive inner layer of an air conduit connected to the spray gun. An atomizing air passage extends from the handle portion of the spray gun through the extension portion to the nozzle. A pattern air passage also extends from the handle portion through the extension portion to the nozzle. Thumb wheel operated air flow control valve assemblies are located in the atomizing air and pattern air passages.

Electrostatic coating system including improved spray gun for conductive

An apparatus for transferring electrically conductive coating materials such as water-based paint from a source to an electrostatically charged dispenser includes first and second shuttle devices and two large reservoir, piston pumps each having structure for preventing contamination of the coating material and pressure build-up at their piston heads. The first shuttle device is movable between a neutral position wherein it is electrically isolated from a filling station connected to the coating material source, and a transfer position wherein coating material is transmitted to one of the piston pumps through a coupling device which connects the filling station and first shuttle. The second shuttle device is movable with respect to a discharge station between a neutral position wherein the second shuttle is spaced from the discharge station, and a transfer position wherein coating material is transmitted from the filled piston pump, through another coupling device which connects the second shuttle and discharge station and then to the second piston pump for transmission to one or more electrostatic coating dispensers. Movement of the shuttle is controlled to maintain one of the shuttles in the neutral position while the other is at the transfer position.

Apparatus for electrostatically isolating and pumping conductive coating

A rotary atomizer for spray coating objects includes an onboard color changer valve manifold as well as an optional onboard fluid pressure regulator. The manifold facilitates rapid and efficient color changing while reducing coating material wastage and solvent usage. The invention also contemplates mounting the color changer repositionally along an axis which preferably coincides with the rotary axis of the atomizer. This facilitates installation and removal of the regulator and permits the coating material flow path between the discharge port of the color changer and the atomizing head to be kept short and straight which improves flow control and facilitates thorough flushing of the flow path with solvent. Other improvements including a particular color changer manifold and atomizer head structure are also disclosed.

Rotary atomizer with onboard color changer and fluid pressure regulator

An electrostatic spray device and cable assembly for charging coating material applied to an article in industrial finishing operations includes a gun body having a powder flow passageway and a dielectric sleeve contained within the passageway such that the discharge opening of the spray device surrounds the sleeve. The cable assembly comprises a dielectric tube having a hollow interior and a high voltage electrostatic cable mounted within the tube and connected at one end to a supply of electrostatic voltage. A particle deflector having an electrode in the form of a resistive sheet is mounted by the tube in charging relationship to a coating particle discharge opening in the spray gun, and the opposed end of the cable is electrically connected to the electrode. An adjustment device acts on the tube and cable to move them as a unit within the passageway in the spray gun to adjust the axial position of the deflector and electrode relative to the particle discharge opening in the spray device.

Electrostatic spray gun device and cable assembly

An air regulator system using air-piloted valves for controlling a plurality of different air flows in a powder spray system. A control regulator is used to set the flow rates of a plurality of flow regulators, each of which is associated with a particular air flow in the powder spray system.

Variable air-piloted air regulator system

An improved electrostatic spray gun wherein the power pack for transforming a low voltage electrical signal from an external source to a high voltage signal for application to the gun electrode is wholly contained within the handle of the gun. The gun includes multiple interchangeable barrels for enabling the gun to spray airless atomized liquids, or air spray atomized liquid, or air-entrained solid particulate materials.

Multiple process electrostatic spray gun having integral power supply

A nozzle assembly for an electrostatic powder spray gun is disclosed. The powder spray gun includes an electrically non-conductive barrel through which a high voltage electrical path passes. The nozzle assembly is mounted in the open forward end of the barrel and includes a sleeve located on the center axis of the barrel for directing a flow of a pressurized gas, e.g., air, through the center of the nozzle assembly, a nozzle surrounding the sleeve defining an annular flow path for powder spray coating material encircling the flow of pressurized air and an air deflector cap for directing the pressurized air radially outwardly and into the flow of powder spray coating material being emitted from the nozzle. The air impacts the powder coating material to form a conical spray pattern of coating material. The gun also includes an electrode extending out of the nozzle assembly for electrostatically charging the powder. The nozzle assembly eliminates mechanical powder deflectors and the problems attendant therewith.

Growing community of inventors

Amherst, OH, United States of America

Ronald J Hartle