Allen-bradley Company, LLC

Rockwell Automation Technologies Incorporated

Ronald Edwin Schultz

Charles Martin Rischar

Otomar S Schmidt

James Joseph Kay

Kenwood H Hall

Richard J Grgic

Scot A Tutkovics

Daniel W Clark

James W Kenst

Douglas Robert Bodmann

Daniel E Killian

Richard S Gunsaulus

Odo J Struger

David Allen Johnston

Raymond R Husted

William Edward Floro

Patrick C Herbert

David R Rohn

Wayne C Van Sickle

Kendal R Harris

Dale R Terdan

Valdis Grants

Jeffery W Brooks

Barry E Sammons

David A Karpuszka

Donald A Westman

Jeffrey W Brooks

Lester A Jones

Dennis J Dombrosky

Terry L Dauterman

J Monte Roach

Steven H Rigg

Gary L Schumacher

Mark J German

Jonathan S Veres

Kathleen B Mathews

Scott A Tutkovics

A multicore processor for industrial control provides for the execution of separate operating systems on the cores under control of one of the cores to tailor the operating system to optimum execution of different applications of industrial control and communication. One core may provide for a reduced instruction set for execution of industrial control programs with the remaining cores providing a general-purpose instruction set.

Industrial controller using shared memory multicore architecture

An industrial automation controller module includes a main module and an energy storage module (ESM) releasably connected to the main module. The ESM includes a back-up electrical power source such as a battery or a capacitor that is electrically connected to processor circuitry of the main module when the ESM is physically connected to the main module. In case of interruption of operating power to the processor circuitry of the main module, the back-up power source of the ESM supplies back-up power to the main module to allow for completion of an emergency save operation to save data to non-volatile memory in the main module. If the ESM includes a capacitor back-up power source, it is charged by the main module and the capacitor charge is dissipated if the ESM is separated from the main module. In all cases, the ESM can include one or more configuration parameters stored therein that allow the main module to validate (or not) the ESM for the requirements of the main module, with respect to type of back-up power source, product code or model, capacity of back-up power source, and the like. The main module can also initiate periodic testing of the back-up power source of the ESM.

Energy storage module

An electronic module and chassis/module installation and cooling method are disclosed. The installation comprises a chassis including a metallic heat input region. An electronic module including an electronic component is adapted to be connected to the chassis. An uninterrupted thermal pathway thermally connects the electronic component of the module to the heat input region of the chassis. The thermal pathway comprises a chimney, a heat channel thermally connected to the chimney, and a heat output block thermally connected to the heat channel. A first electrically insulative non-metallic layer thermally couples the chimney to the electronic component. A second electrically insulative non-metallic layer thermally couples the heat output block to the chassis heat input region.

Thermal cooling of industrial electronic module by conductive structure

The present invention relates to a system and methodology to mitigate memory current requirements in an industrial controller and to facilitate efficient on-line editing, storage and retrieval of user programs and data. A segmented memory architecture is provided, wherein a first memory segment is loaded with programmed instructions and other data that is relatively static in nature. A second memory segment is provided for storage of dynamic information such as controller data table variables that change frequently and/or rapidly during program execution of the controller. An execution memory is concurrently loaded with the user program to facilitate high performance program execution and to enable on-line edits of the user program during operation of the controller.

Archive and restore system and methodology for on-line edits utilizing non-volatile buffering

An electronic module and chassis/module installation are disclosed. The installation comprises a chassis including a metallic heat input region. An electronic module including an electronic component is adapted to be connected to the chassis. An uninterrupted thermal pathway thermally connects the electronic component of the module to the heat input region of the chassis. The thermal pathway comprises a chimney, a heat channel thermally connected to the chimney, and a heat output block thermally connected to the heat channel. A first electrically insulative non-metallic layer thermally couples the chimney to the electronic component. A second electrically insulative non-metallic layer thermally couples the heat output block to the chassis heat input region.

A method for identifying memory modifications includes designating a first portion of a first memory as read-only. An abort condition is identified responsive to receiving a write instruction having a target address within the first portion. In response to the abort condition, a second portion of the first memory including at least the target address is flagged as being modified. The write instruction is executed.

Method and apparatus for synchronizing an industrial controller with a redundant controller

A memory system having power backup having memory circuits that may be set to a low power mode by means of volatile control registers, disconnects the memory circuits from the battery when low voltage conditions are detected so as to prevent reversion of the memory circuits to high current consumption modes such as would drain batteries after replacement.

Battery backed memory with low battery voltage trip, disconnect and lockout

A system and method for industrial control I/O forcing is provided. The invention includes a processor, shared memory and an I/O processor with cache memory. The invention provides for the cache memory to be loaded with I/O force data from the shared memory. The I/O processor performs I/O forcing utilizing the I/O force data stored in the cache memory. The invention further provides for the processor to notify the I/O processor in the event that I/O force data is altered during control program execution. The invention further provides for the I/O processor to refresh the cache memory (e.g., via a blocked write) after receipt of alteration of the I/O force data from the processor.

System and method for industrial controller with an I/O processor using cache memory to optimize exchange of shared data

An integrated RISC and relay ladder logic processor uses shared registers, program counter, bus lines, and processing circuitry to eliminate delays associated with transfer of control in co-processor type architecture. The RISC instructions do not significantly interfere with the specialized hardware needed for rapid relay logic execution, the latter which may be further improved through the use of a pipeline well suited for relay ladder logic which creates few pipeline hazards. Two levels of condition codes are used for the arithmetic and logic instructions to permit nested arithmetic operations without interference with those instructions visible to the user. Hybrid instructions are provided to synchronize the relay ladder instructions with the arithmetic instructions, thus truly integrating the two instruction sets.

Integrated relay ladder language, reduced instruction set computer

A circuit card of an industrial controller may be removed or inserted under power without loss of memory or disturbance to the power supplies of other modules through the use of a power failure signal derived from shortened pins on the connector between the card and the industrial controller. The power failure signal activates a timer delaying connection of the board components to power until the physical connection between the card and the industrial controller has stabilized. At this time current drain is ramped up by a controlling series FET. Upon removal of the card, the power failure signal causes outputs of an on-board microprocessor to be pulled to particular states necessary to prevent disturbance of a battery backed-up RAM and to eliminate current flow through protection diodes on other memory type devices attached to the microprocessor.

Industrial controller permitting removal and insertion of circuit cards

A coordinated system time is established for spatially separated components of an industrial control system using synchronizing messages transmitted over a communication link between those parts. Precisely coordinated actions may be obtained at separated components by the use of a time conditional command received by those components prior to a time of execution the command instructing the component to execute the command only when at execution time in the future has been reached. The coordinated system time may be used to time stamp received triggering events for use in coordinating subsequent actions based on those triggering events.

Method of scheduling spatially separated control events with an

An industrial controller executing a graphical language employs a comparator circuit for monitoring the address locations of memory used to store the control program and its data. A cursor positioned on a graphics representation of the program is used to identify a particular graphical element to be monitored and the address of the starting instruction for that element is loaded into the comparator. An interrupt generated by the comparator causes the generation of a histogram listing the particular rungs name and the times at which it has been executed, useful for verifying and monitoring the operation of a control program. A snapshot of data values used by the element of the program at the time of its execution may also be stored to verify the condition under which the element executes.

Industrial controller with display of rung execution

Growing community of inventors

Solon, OH, United States of America

Ronald Edwin Schultz