Integrated Composite Products, Inc.

Woodshed Technologies, Inc.

Other

Composite Products, Inc.

Polymer Composites, Inc.

Ronald Clare Hawley

Derek Joel Mazula

Craig N Hansen

Paul C Cross

Robert John Wick

A composite structural article () includes a polymeric body () having a first major surface () and an opposing second major surface () and a rib element () extending away from the first major surface. A reinforcing member () is embedded within a free end portion () of the rib member (). The reinforcing member includes an elongated polymer rod having a rod length and a plurality of co-extending continuous fibers (), embedded and distributed within the elongated polymer rod. The fibers are under tension and may have a helical or twisted configuration along the rod length.

Pre-stressed fiber reinforcing member and method for its manufacture

A composite structural article includes a polymeric body having a first major surface and an opposing second major surface. The composite structure includes a continuous fiber element extending along and embedded within the lateral length of a rib element and/or an open mesh woven element embedded within and coplanar a textured surface of the first major surface or the opposing second major surface.

Composite structural article

Composite pallets and methods for making and using composite pallets are disclosed. An example composite pallet may include a plurality of base boards. The base boards may include a first resin material and a first fiber material. A plurality of support blocks may be coupled to the base boards. The support blocks may include a second resin material and an impact modifier. A plurality of intermediate boards may be coupled to the support blocks. The intermediate boards may include a third resin material and a second fiber material. One or more top end boards may be coupled to the intermediate boards. The one or more top end boards may include a fourth resin material and a third fiber material. One or more top boards may be disposed adjacent to at least one of the one or more top end boards. The one or more top boards may include a fifth resin material.

Composite pallet

A reinforcing article includes a porous substrate layer separating a plurality of parallel first continuous fiber elements spaced apart from each other and extending along a first direction from a plurality of parallel second continuous fiber elements spaced apart from each other and extending along a different direction. Each first and second continuous fiber elements include a plurality of parallel and co-extending continuous fibers embedded in a thermoplastic resin.

Reinforcing article

A pallet may include a base layer, an intermediate layer, two or more support blocks, and a top layer. The support blocks may be removably attached to the base layer and the intermediate layer such that the support blocks are positioned between the base layer and the intermediate layer. The base layer may include two or more base members, the intermediate layer may include two or more intermediate members and the top layer may include two top outside members, which all may be described as structural members. The structural members may include two or more ribs, may include fiber dispersed in a thermoplastic material, and may include a continuous fiber bundle within each rib.

Composite pallets and methods for making and using composite pallets are disclosed. An example composite pallet may include a base layer. The base layer may include a first base board, a second base board, and a cross-member extending between the first base board and the second base board. The cross-member may include a first end region designed to be detachably coupled to the first base board, a second end region designed to be detachably coupled to the second base board, and at least one curved section positioned between the first end region and the second end region. The cross-member may include a polymer. An intermediate layer may be coupled to the base layer. The intermediate layer may include a plurality of intermediate boards. A top layer may be coupled to the intermediate layer. The top layer may include a plurality of top boards.

A reinforcing article () includes a porous substrate layer () and a plurality of parallel first continuous fiber elements () spaced apart from each other and extending along a first direction and fixed to the porous substrate (). Each first continuous fiber element () includes a plurality of parallel and co-extending continuous fibers () embedded in a thermoplastic resin ().

The present invention extends the truck bed, thus increasing cargo space by the length of the truck tailgate. One embodiment of the invention comprises rotatably attaching an end panel to the tailgate, with rotatable and storable support members. Another embodiment comprises right and left side panels rotatably attached to the end panel. When the assembly is stored, either the support members or the side panels are rotated inward to rest against the inner surface of the end panel and the end panel is rotated downwardly and secured against the upper surface of the tailgate. When the assembly is deployed, the end panel is unsecured from the tailgate and is rotated upwardly until approximately perpendicular with the tailgate and the cargo space bed. The support members or side panels are rotated outwardly and secured to complete deployment. In certain embodiments, the end panel may be removed easily and quickly, or lowered down and out of the way, to allow and facilitate loading of longer items in the cargo space, and then reattached and deployed. The mounting bracket and/or end panel may comprise molded reinforced plastic composite material.

Device and method for extending truck cargo space

Molding material consisting of resin coated reinforcing fibers in a molten mass of resin and fibers is prepared at a molding site for controlled supply to a molding machine. A conveying device, such as a pair of pinch rollers, serves to pull fibers from supply spools through guide orifices of a coating die having a chamber within which the fiber is coated with molten resin. Further impregnation of the fibers with resin takes place in the conveying device, which also develops pressure on its output side serving to push the mass of hot resin and fiber into a receiving device for movement to a molding machine. The receiving device may be the feed screw for an injection molding machine or simply a plate movable to and from a compression molding machine. The fibers may be cut into predetermined lengths by a cutting device positioned downstream of the aforesaid conveying device.

Resin and fiber compounding process for molding operations

Molding material consisting of resin coated reinforcing fiber strands in a molten mass of resin is prepared at a molding site for controlled supply to a molding machine. Continuous strands of fiber from supply spools are entrained with pressurized, molten resin flowing through a coating device and coated with the resin. The movement of the fiber and resin through the coating die may be controlled so as to accurately and predictably produce any desired quantity the molding material, i.e. the coating apparatus may be operated in a discontinuous manner to provide any predetermined quantity of molding material to a receiving device. The receiving device may be the feed screw for an injection molding machine or simply a plate movable to and from a compression molding machine. The fiber strands may be cut into predetermined lengths by a cutting device positioned downstream of the aforesaid coating device.

Growing community of inventors

Winona, MN, United States of America

Ronald Clare Hawley