Honeywell Asca Inc.

Honeywell International Inc.

Ron Beselt

Salvatore Chirico

Ross MacHattie

Tamer Mark Alev

Cris Andronic

Glen John Visser

Frank Martin Haran

Michael Kon Yew Hughes

Gertjan J Hofman

Michael R Hughes

David Jez

Michael Wardas

Daniel A Gordon

Duck Graham

Michael Kon Hughes

Daniel Gordon

Paper and continuous web scanners operate at varying and high temperature conditions that cause distortion of the support beams and ultimately misalignment of the scanner heads. Circulating a heat transfer fluid between the support beams and through segmented fluid channels within the beam allows tuning of the beam's deflection when operating in an uneven thermal environment. The heat transfer rate can be modulated through various techniques, including: (1) varying the flow rate through each channel under manual or automatic control, (2) controlling the inlet fluid temperature of each channel with fluid immersion heaters or coolers, and (3) setting up the flow sequence via distribution channels that are, for example, in parallel, serial, or mixed.

Beam distortion control system using fluid channels

Paper and continuous web scanners operate at varying and high temperature conditions. Regulating the temperature within the measurement gap between dual scanner heads during measurement and calibration modes of operation by employing air wipe and sheet guide temperature control assures consistent and accuracy sensor measurements of sheet characteristics. Air wipes blow pre-heated air into the measurement and the sheet guides are heated. The air temperature fluctuations that otherwise caused significant adverse effects on the sensors that measure, for example, the basis weight, ash content, and thickness of the moving sheet, are eliminated.

Air wipe and sheet guide temperature control on paper and continuous web scanners

Upper to lower assembly analog position sensors in a dual scanning system measure alignment offsets. A controller uses error signals from the position sensors to calculate actuator error profiles that are used in the next scan in the same direction, with different error profiles being used for forward and reverse scans. Since the alignment error profiles are repeatable for a given set of scanner conditions, the actuator controller anticipates what the error signal will be before each scanning assembly reaches a given position. An optimized error correction can be calculated based on the error profiles and actuator bandwidth without concerns regarding feedback loop speed, overshoot, and unstable control oscillations. An actuation system driven from error profiles can correct for alignment offsets by actively changing belt tensions at the offsetting drive pulleys and/or changing the position of sensor assemblies relative to the drive belt systems.

Scanner belt load and stretch compensation control system

Numerous failure modes, causes, and adverse operating conditions on scanner systems exhibit mechanical signatures that are detected by three-axis accelerometers located in the upper and lower sensor heads. A diagnostic system for monitoring the scanning system that detects characteristics of sheet materials during linear translation along a translation axis of a bi-directionally driven mobile detector device includes a vibration sensor configured to measure vibrations generated by various components of the scanning system and to generate vibration signals indicative of operation conditions of the components. Correlating the vibration signals to modes of operations of the components identifies the source, location and severity of potential problems in the scanner. In dual scanning systems, the accelerometer in the upper scanner head monitors activities associated with movement of the upper carriage while the accelerometer in the lower scanner head monitors activities associated with movement of the lower carriage.

Scanner diagnostics utilizing three axis accelerometers

A terahertz time-domain spectrometer scanning sensor system includes a transmitter and a receiver that are secured to a mobile scanner head. Optical pump light, in the form of short pulses launched from a stationary laser located remotely from the scanner head, is delivered to the transmitter and receiver through a controlled fiber optic cable arrangement so that variations in temporal pulse relays that are associated fiber optic transmission are minimized. In this fashion, the movement of the fiber optic cable is maneuvered along a defined path so as to control the bends in the cable and thus minimize variations in temporal delays that can otherwise arise as the pulses of light are transmitted through the fiber. Pulses of laser light launched from the laser into the optical fiber will exit the cable with consistent (i) time of arrival, (ii) phase duration, and (iii) polarization state and energy.

Controlling the bends in a fiber optic cable to eliminate measurement error in a scanning terahertz sensor

A sensor head-transporting roller carriage has four pairs of wheels acting around pivot points at the four corners of the carriage, which is advanced along tracks that are supported by vertical structures. The lateral wheel spacing is chosen in correlation with the track support interval distances such that the vertical travel of all the wheels together is averaged, to be zero. As a result, variations in displacement alignment of the sensor are minimized. In addition, the pivot mechanism results in a fifty percent reduction in the effect of random vertical deflections caused by track debris or wheel concentricity etc. versus standard non-pivoting wheel sets. The roller carriage moves the sensor head along the cross direction to monitoring physical characteristics of a web of material that is moving in the machine direction.

Rocker wheel system for scanner carriages

An air stabilization system employing two parallel, opposite facing Coanda nozzles, that are positioned adjacent a flexible moving web, with each nozzle exhausting gas at opposite directions, subjects the moving web to opposing forces effective to stabilize the web. Each nozzle includes an elongated slot that is parallel to the path of the moving web. The two Coanda nozzles serve as separate points along the machine direction for controlling the height of the moving web. By modulating the flow, pressure and other parameters of gases exiting the Coanda nozzles, the shape of the moving web between the nozzles can be manipulated to present a planar contour for measurements. The air stabilization system can be incorporated into a scanner head to measure the caliper of paper, plastic, and other flexible web products.

Sheet stabilization with dual opposing cross direction air clamps

An air stabilization system employing two parallel, opposite-facing Coanda nozzles, with each nozzle exhausting gas at opposite directions, subjects a moving flexible web to opposing forces effective to create local tension within the web. Each nozzle includes an elongated slot that is perpendicular to the path of the moving web. The nozzles serve as separate points along the machine direction for controlling the height of the web. The operative surface with the nozzles can exhibit a flush surface. The nozzles can be formed on elevated structures on the operative surface. The operative surface can be covered with a transparent substrate to minimize shape distortions on the moving web and to prevent debris from collecting around the sensor. By modulating the velocities of gases exiting the nozzles, the shape of the web can be manipulated to present a planar contour. The air stabilization system can be incorporated into a caliper scanner.

Local tension generating air stabilization system for web products

A method for affecting moisture content of a sheet of paper includes providing a moisture measuring device disposed in a papermaking machine to measure the moisture content of a sheet of paper and create a moisture profile of the sheet of paper, determining the moisture profile of the sheet of paper, and providing a water-spraying device to spray water on a press felt that contacts the sheet of paper during manufacturing. The method further includes selecting one or more zones on the press felt on which to spray water based on the moisture profile of the sheet of paper, and acting on the press felt by spraying water in the one or more selected zones on the press felt to affect the moisture content of the sheet of paper that contacts the press felt after the water has been sprayed.

Cross-machine direction actuators for machine clothing

Disclosed is a machine direction measurement system having an increased cross direction sampling area (significantly larger than the natural sensor measurement window) to generate a more representative and stable machine direction reading of the process. In effect, the sensor should have as wide a coverage area as possible without having to resort to the expense of measuring the entire width of the sheet.

Machine direction sensor system with cross direction averaging

A method, apparatus, and computer program are provided for actuator performance monitoring. A test of an actuator in a process control system can be initiated, such as when a break in the operation of the actuator or a machine associated with the actuator is detected. The test could include providing a varying control signal (such as a varying pressure signal) to the actuator. A response of the actuator to the control signal is analyzed to determine if the actuator is suffering from one or more faults. Analyzing the response could include generating a first pressurization curve identifying how a pressure in the actuator varies over time in response to the pressure signal. Analyzing the response could also include comparing the first pressurization curve to a second pressurization curve, such as a baseline pressurization curve generated when the actuator was first commissioned in the process control system.

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Burnaby, Canada

Ron Beselt