Bayer Aktiengesellschaft

Bayer Materialscience Ag

Rolf Lanze

Rainer Neumann

Frieder Heydenreich

Michael Prein

Tony Van Osselaer

Steffen K&uuml;hling

Uwe Hucks

Hermann Kauth

Michael B&ouml;diger

Michael Bödiger

Klaus Horn

Wilfried Haese

Gerhard Fennhoff

Heiko Herold

Ralf Hufen

Christian Kords

Alfred Eitel

Rainer Bellinghausen

G&uuml;nter Holdenried

Nikolai Kostyszyn

The present application relates to a process for producing high-purity bis(4-hydroxyaryl)alkanes from adducts of bis(4-hydroxyaryl)alkanes and aromatic hydroxy compounds, which are obtained by acid-catalysed reaction of the aromatic hydroxy compounds with ketones.

Bis(4-hydroxyaryl)alkanes

The application relates to a process for producing high-purity bis(4-hydroxyaryl)alkanes from adducts of bis(4-hydroxyaryl)alkanes and aromatic hydroxy compounds, which are obtained by acid-catalysed reaction of the aromatic hydroxy compounds with ketones.

Bisphenol phenol adducts

The present invention provides crystals of an adduct of a bisphenol and a phenol and methods of producing those crystals. The crystals may find use in preparing bisphenols.

Method for producing bisphenols

Solid particles containing 10 to 90 parts by weight of a dihydroxy compound and 10 to 90 parts by weight of a carbonic acid ester are disclosed. Also disclosed is a process for the production of these particles, an apparatus suitable for the process and a method for their use in production of polycarbonate by transesterification of carbonic acid esters with dihydroxy compounds.

Solid particles

A process for producing polycarbonate is disclosed. The process entails transesterification of at least one carbonic ester with a mixture that contains dihydroxyl compound and phenol. The amount of bisphenol A in the mixture is 10 to 100 mol % relative to the amount of dihydroxyl compound and phenol is present in the mixture in an amount of 0.1 to 200% relative to the weight of bisphenol A.

Method for producing polycarbonate

A device for exchanging a die plate of a molten bisphenol A prilling tower is described. The device comprises: (a) at least two die plates; (b) a guide which is in contact with the die plates; and (c) a drive mechanism, wherein the drive mechanism moves the die plates linearly and serially between an operating position and an exchange position along the guide. Also described is a process of automated operation of the device at the top of a bisphenol A prilling tower.

Device for exchanging a die plate of a prilling tower and method for the automatic exchange

A method for producing bisphenol A in prill form is disclosed. Molten bisphenol is top-fed into a prilling tower via a plate containing a plurality of nozzles. A gas coolant guided through a circuit is led into said tower in a counter flow direction. The prills are cooled to about room temperature, collected at the bottom of the tower and removed. Also disclosed is the device for carrying out the inventive method and the prills thus produced.

Method and device for producing bisphenol a prills and bisphenol a prills produced according to this method

A process for fluidizing bisphenol dust is disclosed. The process entails adding 0.1 to 10 parts by weight of water per 1 part by weight of bisphenol dust. Also disclosed is a process for preparing a bisphenol wherein the fluidized bisphenol dust according to the invention is introduced before, during or after reaction of a phenol with a carbonyl compound.

Fluidised bisphenol dust

A container made of polycarbonate resin is disclosed. The container is characterized in that the polycarbonate is prepared by the phase interface process that is characterized in that the aqueous solution of an alkali salt of a bisphenol used, contains dissolved oxygen in an amount less than 150 ppb. The process for making the container is also disclosed.

Polycarbonate containers

A process of preparing bisphenol A having low residual contents of oxygen and phenol is described. The process involves: (a) melting mixed crystals of bisphenol A and phenol under a nitrogen atmosphere at a temperature of 100&deg; C. to 120&deg; C.; (b) feeding continuously the melt formed in step (a) into the top of a distillation unit under conditions of 120&deg; C. to <160&deg; C. and a pressure of >80 mbar to 200 mbar; (c) feeding contemporaneously with step (b) nitrogen into the bottom of the distillation unit; (d) allowing the melted feed material and the nitrogen feed to contact each other within the distillation unit, thereby forming a concentrated melt material having (i) a phenol content reduced to 10 to 25 wt. %, and (ii) a reduced oxygen content (e.g., an oxygen content of <1 ppm); and (e) optionally passing a stream of nitrogen through the concentrated melt material under conditions of at least atmospheric pressure, 180&deg; C. to 220&deg; C. and a nitrogen partial pressure of 1 to 1.5 bar, thereby removing residual phenol from the concentrated melt material (e.g., resulting in a phenol content of <50 ppm). The melted material having reduced oxygen and phenol contents may be further processed, for example, into pellets.

Method for producing bisphenol-A

A process for the preparation of polycarbonate resins having a low yellowness index is described. The process involves converting phosgene with a sodium bisphenolate solution by means of a phase interface process performed with the exclusion of oxygen. The sodium bisphenolate solution used in the process has a dissolved oxygen content of <150 ppb. Also described are optical data storage media prepared from the polycarbonate of the present invention.

Polycarbonates with a low yellowness index

A process for producing bis(4-hydroxyaryl)alkane is disclosed. The process comprise in sequence the steps of (a) passing inert gas through a melt at 150 to 230&deg; C. that contains bis(4-hydroxyaryl)alkane and other aromatic hydroxy compounds, under conditions designed to remove said other aromatic hydroxy compounds from said melt and to obtain a stream of inert gas that contains said other aromatic hydroxy compounds (b) condensing the stream obtained in (a) to remove said other aromatic hydroxy compound, and to obtain a stream of inert gas, and (c) purifying and compressing the stream of inert gas obtained in (b), and recycling to step (a).

Method for the production of bis(4-hydroxyaryl)alkanes

The present invention relates to a process for producing bis(4-hydroxy-aryl)alkanes of high purity from addition products of bis(4-hydroxy-aryl)alkanes and aromatic hydroxy compounds which are obtained by the acid-catalysed reaction of the aromatic hydroxy compounds with ketones.

Growing community of inventors

Krefeld, Germany

Rolf Lanze