Wisconsin Alumni Research Foundation

Rolf Deneys Reitz

Sage Lucas Kokjohn

Derek A Splitter

Reed M Hanson

Christopher J Rutland

Rahul Jhavar

Craig D Marriott

Martin Wissink

Yong Sun

Matthew P Thiel

Low-reactivity fuel such as gasoline is provided to a diesel engine cylinder sufficiently early in the injection stroke that it will be premixed. High reactivity fuel such as diesel fuel is then injected during the compression stroke, preferably around 40-60&#xb0; before Top Dead Center (TDC), to provide a stratified distribution of fuel reactivity within the cylinder, one which provides ignition (the start of main heat release) at or near TDC, preferably at 0-10&#xb0; prior to TDC. At that time, the low-reactivity fuel is again injected and burns in a diffusion-controlled manner owing to its lower reactivity, thereby providing greater power output (and thus increased load) with little or no increase in peak heat release rate (PHRR) and combustion noise.

Engine combustion control at high loads via fuel reactivity stratification

A compression ignition (diesel) engine uses two or more fuel charges during a combustion cycle, with the fuel charges having two or more reactivities (e.g., different cetane numbers), in order to control the timing and duration of combustion. By appropriately choosing the reactivities of the charges, their relative amounts, and their timing, combustion can be tailored to achieve optimal power output (and thus fuel efficiency), at controlled temperatures (and thus controlled NOx), and with controlled equivalence ratios (and thus controlled soot). At low load and no load (idling) conditions, the aforementioned results are attained by restricting airflow to the combustion chamber during the intake stroke (as by throttling the incoming air at or prior to the combustion chamber's intake port) so that the cylinder air pressure is below ambient pressure at the start of the compression stroke.

Engine combustion control at low loads via fuel reactivity stratification

A compression ignition engine uses two or more fuel charges having two or more reactivities to control the timing and duration of combustion. In a preferred implementation, a lower-reactivity fuel charge is injected or otherwise introduced into the combustion chamber, preferably sufficiently early that it becomes at least substantially homogeneously dispersed within the chamber before a subsequent injection is made. One or more subsequent injections of higher-reactivity fuel charges are then made, and these preferably distribute the higher-reactivity matter within the lower-reactivity chamber space such that combustion begins in the higher-reactivity regions, and with the lower-reactivity regions following thereafter. By appropriately choosing the reactivities of the charges, their relative amounts, and their timing, combustion can be tailored to achieve optimal power output (and thus fuel efficiency), at controlled temperatures (and thus controlled NOx), and with controlled equivalence ratios (and thus controlled soot).

Engine combustion control via fuel reactivity stratification

A first fuel charge having low reactivity (low cetane number) is injected into a rotary engine, such as a Wankel engine, sufficiently early during the intake stroke that a subsequent higher-reactivity injected fuel charge forms one or more stratified high-reactivity regions within the engine chamber. Compression ignition then begins at the high-reactivity regions and propagates to the lower-reactivity regions. Appropriate choice of the timings, quantities, and other parameters of the injections can allow control of the timing and rate of combustion, such that work output can be maximized, unburned fuel can be minimized, and chamber temperature can be controlled to reduce heat losses and NOx emissions. As a result, rotary engine efficiency can be enhanced while emissions are reduced. Since the invention can be implemented in a lightweight and compact rotary engine, it is well suited for use in hybrid and compact vehicles.

Fuel reactivity stratification in rotary diesel engines

NOx and soot emissions from internal combustion engines, and in particular compression ignition (diesel) engines, are reduced by varying fuel injection timing, fuel injection pressure, and injected fuel volume between low and greater engine loads. At low loads, fuel is injected during one or more low-pressure injections occurring at low injection pressures between the start of the intake stroke and approximately 40 degrees before top dead center during the compression stroke. At higher loads, similar injections are used early in each combustion cycle, in addition to later injections which preferably occur between about 90 degrees before top dead center during the compression stroke, and about 90 degrees after top dead center during the expansion stroke (and which most preferably begin at or closely adjacent the end of the compression stroke). These later injections have higher injection pressure, and also lower injected fuel volume, than the earlier injections.

Adaptive engine injection for emissions reduction

A combustion chamber valve, such as an intake valve or an exhaust valve, is briefly opened during the compression and/or power strokes of a 4-strokes combustion cycle in an internal combustion engine (in particular, a diesel or CI engine). The brief opening may (1) enhance mixing withing the combustion chamber, allowing more complete oxidation of particulates to decrease engine emissions; and/or may (2) delay ignition until a more desirable time, potentially allowing a means of timing ignition in otherwise difficult-to-control conditions, e.g., in HCCI (Homogeneous Charge Compression Ignition) conditions.

Engine valve actuation for combustion enhancement

A combustion chamber valve, such as an intake valve or an exhaust valve, is briefly opened during the compression and/or power strokes of a 4-stroke combustion cycle in an internal combustion engine (in particular, a diesel or CI engine). The brief opening may (1) enhance mixing withing the combustion chamber, allowing more complete oxidation of particulates to decrease engine emissions; and/or may (2) delay ignition until a more desirable time, potentially allowing a means of timing ignition in otherwise difficult-to-control conditions, e.g., in HCCI (Homogeneous Charge Compression Ignition) conditions.

During a combustion cycle, a first stoichiometrically lean fuel charge is injected well prior to top dead center, preferably during the intake stroke. This first fuel charge is substantially mixed with the combustion chamber air during subsequent motion of the piston towards top dead center. A subsequent fuel charge is then injected prior to top dead center to create a stratified, locally richer mixture (but still leaner than stoichiometric) within the combustion chamber. The locally rich region within the combustion chamber has sufficient fuel density to autoignite, and its self-ignition serves to activate ignition for the lean mixture existing within the remainder of the combustion chamber. Because the mixture within the combustion chamber is overall premixed and relatively lean, NO and soot production are significantly diminished.

Internal combustion engine using premixed combustion of stratified charges

Multiple fuel charges are injected into a diesel engine combustion chamber during a combustion cycle, and each charge after the first has successively greater injection pressure (a higher injection rate) than the prior charge. This injection scheme results in reduced emissions, particularly particulate emissions, and can be implemented by modifying existing injection system hardware. Further enhancements in emissions reduction and engine performance can be obtained by using known measures in conjunction with the invention, such as Exhaust Gas Recirculation (EGR).

Growing community of inventors

Madison, WI, United States of America

Rolf Deneys Reitz