Mahle International Gmbh

Roland Ruch

Klaus Wintrich

Patrick Sutter

Heiko Heckendorn

Roland Scholl

Udo Rotmann

Frank Winger

Rene Suetterle

Peter Jaeggi

Lutz Steinert

Peter JÄGGI

A method for producing a porous shaped body may include providing a mixture of a powder including at least one of a metal, a metal alloy, and a ceramic, with a resin/activator mixture. The method may then include introducing the mixture by core shooting into a cavity formed in a forming tool, and solidifying the mixture in the forming tool to give a shaped body. The method may then include heating the shaped body to remove at least one of organic constituents and gases present in the shaped body. The method may further include resolidifying the shaped body by a sintering operation.

Method for producing a porous shaped body

A method for producing a powder-metallurgical product may include providing a powder mixture, forming the powder mixture into a green body, and sintering the green body to form a resulting powder-metallurgical product. The powder mixture may include a first hard phase, a second hard phase, 0 to 1.8% by weight of graphite, 0 to 5% by weight each of cobalt, tri-iron phosphide, copper, bronze, phosphorous, sulphur, calcium fluoride and molybdenum, 0.1 to 1.8% by weight of a pressing aid and a flow improver, and a remaining proportion that is an iron-base powder. The first hard phase may include 52 to 78% by weight of molybdenum, 0 to 2% by weight of silicon, 0 to 1.5% by weight of copper, and a remaining weight proportion of iron and production-related contaminations. The second hard phase may include 0 to 0.8% by weight of manganese and less than 0.1% by weight of carbon.

Method for producing a powder-metallurgical product

A tribological system may include a valve seat ring composed of a sintered material and a valve having a surface at least in a seat region that may be at least one of (i) untreated, (ii) hardened, and (iii) plated. The sintered material may be a pressed and sintered powder mixture having a composition that may include (i) 5 to 45 wt % of at least one Fe-based hard phase, (ii) 0 to 2 wt % of each of graphite particles, MnS powder, MoSpowder, and FeP powder, (iii) 0 to 7 wt % copper powder and 0 to 4 wt % Co powder, (iv) 0.1 to 1.0 wt % of a pressing aid, (v) a high-speed steel having a composition including 14-18 wt % Cr, 1.2-1.9 wt % C, 0.1-0.9 wt % Si, 0.5-2.5 wt % of each of V, W, and Mo, and (vi) a balance of Fe and production-related impurities in quantities of &#x3c;1.5 wt %.

Tribological system, comprising a valve seat ring and a valve

An insert part for a cast piston of an internal combustion engine may include a powder, such as a sintered powder material, containing at least iron or alloys thereof, and having a capacity for being infiltrated. The powder may contain particles having different grain sizes, and up to 4% by volume of the powder may include particles having a diameter smaller than 75 &#x3bc;m.

Insert part that can be infiltrated

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Schopfheim, Germany

Roland Ruch