L&p Property Management Company

Roland Bulnes

James T Frazer

Terrance L Myers

Jeff A Kaetterhenry

Glenn E Leavis

James F Bondanza

M Burl White

John Keys

A quilting machine has at least one needle and looper set for forming chain-stitched patterns on a thick multilayered material such as a mattress ticking, preferably a panel of the continuous web clamped stationary on a frame. The stitch forming elements are mounted on separate heads that move independently transversely relative to the panel on a bridge that moves longitudinally relative to the panel. The bridge is longitudinally moved by a servo and the heads are transversely moved on the bridge by separate linear servos. The needle and looper are each driven by a linear servo having an armature to which the element is directly fixed to reciprocate without intervening mechanical linkage assemblies. A controller drives the servos to chain-stitch patterns, differentially move the heads transversely to account for transverse needle deflection and to phase the needle and looper to compensate for longitudinal needle deflection. The controller determines or predicts needle deflection, either based on stored empirically determined data or optical sensing, and generates deflection compensation signals to drive the servos.

Servo driven quilter

A quilting machine is provided having at least one set of single needle stitch forming elements for forming chain stitched patterns on a thick multilayered material such as a mattress cover. The machine is preferably web-fed, with a panel of the continuous web being clamped and held stationary on a frame. The stitch forming elements include a needle and a looper mounted on separate heads that are independently moveable on a bridge transversely relative to the panel, which is moveable longitudinally relative to the frame. The bridge is longitudinally moved by a servo and the heads are transversely moved on the bridge by separate servos. The stitching elements on each head are driven by separate servos. A controller drives the servos to chain stitch patterns and differentially move the heads transversely to account for transverse needle deflection. The drives of the needle and looper are phased to compensate for longitudinal needle deflection. The controller determines or predicts needle deflection. It may store empirically determined data and respond to control signals and/or sensors to determine or predict deflection and to calculate the needle deflection compensation, in response to which it generates deflection compensation signals to drive the servos. Infrared, LED or magnetic deflection sensors are preferred, but many other types are or will become available that will be suitable.

Web-fed chain-stitch single-needle mattress cover quilter with needle deflection compensation

A quilting method and apparatus in which ticking or facing material changes are effected, preferably under the control of a programmed computer or controller, by automatically retrieving, and preferably also splicing onto a web, selected materials from a facing material supply. The controller preferably also controls a quilter in the stitching of selected patterns along a web, and coordinates the positions of the patterns and material splices between the patterns, in response to measurements and calculations of dimensional changes between infeed webs, quilted tensioned web and cut untensioned panels. Storage compartments are provided for a variety of facing materials, preferably rolls thereof. A retrieval mechanism moves webs selected by the programmed controller to a feed position adjacent the quilter. Preferably, the storage compartments are moveable and suspended from an endless conveyor, and the retrieval mechanism also includes a two holder transfer arm that can exchange webs between the conveyor and a quilter feed position. In a fully automated embodiment, the transfer arm includes V-shaped troughs formed of moveable belts that unwind and rewind the ticking supply rolls.

Quilting material handling and feeding method and apparatus

Growing community of inventors

Margate, FL, United States of America

Roland Bulnes