Ford Global Technolgoies, LLC

Rohit Gunna

Patrick Daniel Maguire

Steve Droste

Rajaram Subramanian

George Albert Garfinkel

Neil Robert Burrows

Saravanan Paramasivam

Hyung Min Baek

Kanchana Perumalla

Tom M Gunther

John Sturza

Keith Kearney

Sai K Perumalla

A battery array frame according to an exemplary aspect of the present disclosure includes, among other things, a frame body, and a thermal fin including a body embedded in the frame body and a leg that extends outside of the frame body. The thermal fin is flexible between a first position in which the leg is spaced farther from a surface of the frame body and a second position in which the leg is spaced closer to the surface of the frame body.

Array frame design for electrified vehicle battery arrays

An exemplary method of securing a battery array includes attaching a twist-lock to a case, and securing a battery array to the case by rotating the twist-lock from a first position to a second position. Another exemplary method of securing a battery array includes securing a twist-lock to a case, and rotating the twist-lock from a first position to a second position where a portion of a battery array is clamped between the twist-lock and the case.

Twist-lock battery pack attachment device

An exemplary method of securing portions of a battery pack includes, among other things, slidably engaging a portion of a battery cell frame within a channel of an extrusion, and securing the extrusion to a support to secure the battery cell frame.

Battery pack retention assembly and retention method

An integrated endplate for a battery pack includes an inner wall and an outer wall. The outer wall has a first side adjacent to the inner wall and a second side opposite the first side. The outer wall includes a connector interface protruding from the second side and defining at least one aperture therethrough. The integrated endplate further includes at least one electrical connector extending between the inner wall and the outer wall to the at least one aperture of the connector interface.

Connector-integrated endplate for battery electric vehicles

A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an enclosure including a monolithic body with at least a first sidewall and a base connected to the first sidewall and a fluid channel extending inside of at least one of the first sidewall and the base.

Battery pack enclosure including integrated fluid channel

A battery pack includes a tray, an array frame positioned relative to the tray and that houses at least one battery cell, and a retention clip mounted to the tray and engageable with a portion of the array frame. The portion or the retention clip is flexible and the other of the portion and the retention clip is rigid.

An exemplary assembly includes an extrusion providing a channel that receives a portion of a battery cell frame. The extrusion is securable to a support to secure the battery cell frame relative to the support.

An assembly according to an exemplary aspect of the present disclosure includes, among other things, a cold plate including a cooling circuit, a first end cap attached to the cold plate and a first manifold inside the first end cap and configured to fluidly connect a first fluid channel and a second fluid channel of the cooling circuit.

Cold plate assembly for electrified vehicle battery packs

A battery array frame according to an exemplary aspect of the present disclosure includes, among other things, a frame body extending along a longitudinal axis and including a top surface, a bottom surface and frame arms that connect between the top surface and the bottom surface. At least one of the top surface and the bottom surface is rotationally symmetric about an axis that is transverse to the longitudinal axis.

A battery pack according to an exemplary aspect of the present disclosure includes, among other things, a tray, an array frame positioned above the tray and that houses at least one battery cell and a retention clip mounted to the tray and engageable with a portion of the array frame. One of the portion and the retention clip is flexible and the other of the portion and the retention clip is rigid.

An exemplary attachment device includes a twist-lock rotatable from a first position to a second position. The twist-lock in the first position permits movement of a battery array to and from an installed position within a battery pack. The twist-lock in the second position secures the battery array in the installed position.

Growing community of inventors

Novi, MI, United States of America

Rohit Gunna