Martin Automatic, Inc.

Other

Roger Cederholm

John R Martin

James K Ward

Christopher J Plude

Larry E Curtin

Emil G Borys

Kendall E Schlittler

David L Seaberg

Jordan Martin

John Siebel

Ronald Wenzel

Methods are provided for forming a butt splice to join a first web of material to a second web of material is provided. The first web of material is cut or trimmed to form a first edge. The second web of material is cut or trimmed to form a second edge, and the second edge is positioned with respect to and registered with the first edge to define a gap therebetween. A curable liquid adhesive, such as an ultraviolet (UV)-curable liquid adhesive, is dispensed or applied within the gap, and the liquid adhesive is cured to form the butt splice that joins or splices the first web of material to the second web of material.

Apparatus and methods for forming a butt splice on a running web

A low inertia, low friction roller ( ), which is particularly adapted for handling relatively high speed, relatively fragile running webs, comprises an inner tube ( ) and an outer tube ( ). The outer tube ( ) is disposed substantially coaxially about the inner tube ( ) and is rotatable with respect to the inner tube ( ). An annular gap ( ) is defined between the inner and outer tubes and has a first portion that is supplied with a restricted flow of a pressurized compressible fluid and that is adjacent the portion of the outer tube about which the web passes. A second portion of the annular gap is circumferentially spaced from the first portion of the annular gap and communicates with a fluid exhaust passage ( ) in the inner tube. The dimensions of the annular gap are selected so that the fluid pressure in the first portion is greater than the fluid pressure in the second portion and so that the pressure of the fluid in the first portion of the annular gap will substantially balance the force exerted by the web on the outer tube as the web passes about the outer tube. The Figure shows an enlarged, partial cross-sectional view.

Web-handling roller

A system and method for controlling the speed and tension of a web being unwound from a rotating roll and being run through an inertia-compensated festoon and then to a web-using production process which requires the web to run at a preselected relatively high speed and a preselected relatively low tension. Based on sensing the amount of web stored in the festoon, a brake applies a decreasing braking-force to the running roll as the diameter of the roll decreases. When the roll has decreased to an intermediate diameter, where the decreasing tension torque is inadequate to continue to accelerate the roll, a motor engages the roll and adds assisting web-unwinding torque to the roll as the diameter of the roll continues to decrease. The brake is also used to brake the roll to a stop before a subsequent zero-speed web-splice. The motor is also used to rotate the roll to line speed after splicing.

System and method for controlling the speed and tension of an unwinding

A method and an apparatus for winding or rewinding a running web onto the center core shafts of rolls. While the running web is being wound, at a selected speed, onto a first roll which is, disposed in an operating position, a center core shaft of a new, second roll is disposed in a splicing position so that the center core shafts are side by side and adjacent to each other. A fixed drive assembly and a movable drive assembly control the speeds of the first and second rolls, respectively. The first roll has had a determined amount of web wound thereon, the running web is spliced onto the center core shaft of the second roll and thereafter is wound onto the second roll. Thereafter, the second roll is disconnected from the fixed drive assembly and is removed from the operating position. The second roll, with the running web now being wound thereon, is then moved, with the movable drive assembly, from the splicing position to the operation position. Once there, the fixed drive assembly is connected with the second roll, and the movable drive assembly is disconnected from the second roll and moved back adjacent to the splicing position, ready to be connected with the center core shaft of another roll.

Flying paster core winding method and apparatus

Multi-station web handling apparatus having a pair of nip rolls at each station, where at least one of the rolls of each pair of nip rolls is deformed at the nip and having a print-to-print and/or cut-to-print image registration system and method that prevents image mis-register errors from occurring, as opposed to attempting to correct mis-register errors after they have occurred and have been sensed. Each of the stations includes a driven nip roll positioned upstream of and closely adjacent to the nip of the pair of nip rolls of the station. The rolls are driven at the same speed as the pairs of nip rolls at the stations are driven.

Wen handling apparatus having improved image registration system and

A method and apparatus for facilitating a splicer operator's pre-splice preparation and positioning of the leading end of a new web for splicing, in a splicer, to the running web of an expiring roll. The webs both include regular and longitudinally spaced registration marks and identical, repeating and longitudinally spaced patterns. A movable table is used for the initial, off line, pre-splice web preparations. It includes a fixture for guiding the leading end of the new web along a longitudinal path and a hole puncher adjacent to the path. An optical instrument is also mounted on the table and is movable transversely across the path. The optical instrument is spaced longitudinally a preselected distance from the hole puncher. The operator moves the new web along and the optical instrument across the path until a registration mark is aligned beneath the optical instrument. The operator then punches holes in the new web using the hole puncher. The leading end of the web is next introduced into the splicer and the web holes are placed over splicer locating pins mounted a preselected distance from a splicing reference position. An optical sensor is disposed a predetermined distance from the reference position and initiates the web splicing by signaling the passage of a registration mark on the running web.

Method and apparatus for preparing and positioning a web for splicing

A web decurler for selectively removing the different degrees of curl from a running web. The decurler includes first, second and third relatively large diameter, rotatable rollers and a fourth roller assembly having at least one relatively small diameter, rotatable roller. All of the rollers are disposed adjacent to the web path so that the running web may wrap about a portion of their outer peripheral surfaces. The positions of the first and second rollers remain fixed with respect to the decurler, while the third roller is spaced a fixed predetermined distance and may be moved about the central longitudinal axis of one of the first and second rollers. The fourth roller assembly is spaced from and is movable about a preselected axis that is spaced from the other rollers. A first member supports the fourth roller assembly for movement about the preselected axis. A cam profile, carried by the first member, cooperates with a cam follower, associated with the third roller, so that the position of the third roller is determined by the position of the fourth roller assembly and so that the length of the web path in the decurler remains constant regardless of the relative positions of the rollers.

Web decurler

An inertia compensated festoon assembly useable to control the tension in a moving web that is subject to tension changes due to, among other things, frequent zero-speed splices of the web to a new web and that must run continuously, downstream from the assembly, at relatively high speed and under relatively constant, relatively low tensions. The assembly includes a first, inertia compensated multiple floating dancer roller festoon, in series with an isolation driven roller, and a second, inertia compensated single floating dancer roller festoon.

Inertia compensated festoon assembly

The disclosed butt splicing apparatus and method is adapted to be used with rolls of material supported on turret-type roll unwind stands. A splicer embodying the invention includes a nip assembly, a new web preparation assembly, a new web and tape holding assembly, and a web cutting and adhering assembly. The nip assembly serves to clamp the expiring web during a splicing operation. The new web preparation assembly serves to prepare the leading end of the new web for the splicing operation. The new web and tape holding assembly serves to hold a portion of the new web, immediately upstream of its leading end, and to hold a strip of adhesive tape in preparation for the splicing operation and during the splicing operation itself. The web cutting and adhering assembly serves to cut the expiring web during the splicing operation and to cause the cut part of the trailing end of the web and the leading end of the web to adhere to the adhesive tape simultaneously as the cutting of the expiring web occurs.

Growing community of inventors

Roscoe, IL, United States of America

Roger Cederholm