Sulzer Management Ag

Robin Rettberg

Thomas Kränzler

Bruno Maroccia

Enno Danke

Andreas Würms

Kaspar Löffel

Jonas Ess

Marc Huber

Martin Hartmann

A component of a rotary machine formed from a blank, the component includes a center, a boundary surface, and at least one inner passage extending from the center up to the boundary surface and being at least partly closed. The inner passage is formed by a first subtractive machining in which a part of the passage that at least includes an opening of the passage into the boundary surface as well as a cut-out in the top surface is manufactured by machining production, and subsequently the passage is completed by a build-up production on the blank.

Method of manufacturing a component of a rotary machine and component manufactured using said method

A component of a rotary machine extends to an axial direction and a radial direction vertical thereto, and has an inner channel, extending from a first end of a core of a center of the component and to a second end at a radial limiting surface of the component and which is at least partially closed. A blank includes the core of the component and is limited by an outer surface in the radial direction. The blank is subtractively processed in a first subtractive process step, such that an outer contour is elaborated in the area of the outer surface, which extends in the radial direction, and a part of the channel is manufactured, which radially extends in the blank to the first end. The channel is formed by a build-up process on the blank.

Method for manufacturing or for repairing a component of a rotary machine as well as a component manufactured or repaired using such a method

A method for manufacturing a component of a rotary machine, the component extends in an axial direction and a radial direction vertical thereto, and has an inner channel, extending from a first end in a center of the component to a second end at a radial limiting surface of the component and which is partially closed. A blank includes the center of the component and is limited by an outer surface in the radial direction. The maximum dimension of the outer surface in the radial direction is smaller than the dimension of the limiting surface in the radial direction. A first subtractive process step is performed such that a part of the channel is manufactured by a machining process, with the part extending from the first end of the channel to the outer surface of the blank. Afterwards the channel is finished by a build-up process on the blank.

A method for manufacturing a component of a rotary machine, the component extending to an axial direction and a radial direction vertical thereto, and has an inner channel, extending from a first end of a core of a center of the component and to a second end at a radial limiting surface of the component and which is at least partially closed. A blank includes the core of the component and is limited by an outer surface in the radial direction. The blank is subtractively processed in a first subtractive process step, such that an outer contour is elaborated in the area of the outer surface, which extends in the radial direction, and a part of the channel is manufactured, which radially extends in the blank to the first end. The channel is finished by a build-up process on the blank.

A method for manufacturing a component of a rotary machine, the component extends in an axial direction and a radial direction vertical thereto, and has an inner channel, extending from a first end in a center of the component to a second end at a radial limiting surface of the component and which is partially closed. A blank includes the center of the component and is limited by an outer surface in the radial direction. The maximum dimension of the outer surface in the radial direction is smaller than the dimension of the limiting surface in the radial direction, A first subtractive process step is performed such that a part of the channel is manufactured by a machining process, with the part extending from the first end of the channel to the outer surface of the blank. Afterwards the channel is finished by a build-up process on the blank.

A method for manufacturing an impeller of a rotary machine, the impeller including at least one vane limiting an inner channel, which is at least partly closed, the method includes successively manufactured the impeller of several material layers by a build-up process from a powder. The powder is applied in each case to a processing plane for the production of each material layer, and then a solid material layer is produced from the powder by a selective energy input, and structural orientation is determined for the impeller, according to which the impeller is built up in layers, and the structural orientation is defined by a first and a second angle, which angles describe the relative position of the impeller to the processing plane.

Method for manufacturing an impeller of a rotary machine and an impeller manufactured using such a method

A method of manufacturing a component of a rotary machine, the component has at least one inner passage that extends from a center up to a boundary surface of the component and is at least partly closed, and a blank is provided that includes the boundary surface and a top surface. The Method includes a first subtractive machining step that is carried out in which a part of the passage that at least includes an opening of the passage into the boundary surface as well as a cut-out in the top surface are manufactured by machining production, and subsequently the passage is completed by build-up production on the blank.

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Winterthur, Switzerland

Robin Rettberg