Airborne Industrial Minerals, Inc.

Other

Whitemud Resources Inc.

Agronomic Growth Industries Ltd.

Airborne Technologies Inc.

Robin Phinney

Mark Hantke

Kevin Graham

Kelly Graham

Burl Aycock

Kelly Babichuk

A process for producing high grade metakaolin directly from kaolinzed sands ore body. In one embodiment, a source of kaolin ore is reduced in the size to a size distribution of between &#x2212;2 inches and 10 mesh. The ore is then dried in a dryer at a temperature of not greater than 180&#xb0; C. to a moisture content of not greater than 0.5% by weight to liberate kaolin and calcined at a temperature of not greater than 875&#xb0; C. to produce metakaolin.

Method of producing metakaolin

A method of wet granulation of fertilizer and other materials into granules. The method involves formation of the granule directly on the pan from the feedstock without intermediate steps or the use of seed materials. The result is a product having a completely uniform cross section. The feedstock is initially in the size distribution of &minus;150 mesh with 90% or greater in the size range of 200 mesh. Moisture is maintained to facilitate a steady process without cycling. The method has the advantage of allowing granulation of materials either known to be hazardous or inherently difficult to granulate in a safe and expedient manner. The process permits the formation of multiple feedstock granules. The initial feedstock may be augmented with a different feedstock in a second pan having a different composition and size from the initial feedstock.

Wet granulation method for generating granules

Methodology for formulating sodium bicarbonate and potassium sulfate. In one embodiment, sodium sulfate and ammonium bicarbonate are reacted to form sodium bicarbonate with the remaining liquor or brine treated with sulfuric acid to remove carbonates with subsequent precipitation of potassium sulfate. A further embodiment employs ammonium bicarbonate, ammonia gas or carbon dioxide to precipitate sodium bicarbonate. The result of the methods is the production of high quality fertilizer and food grade sodium bicarbonate.

Method of formulating alkali earth salts

Method of granulating compost for the formulation of fertilizers. In one embodiment, the compost is ground to dust and pan granulated. A variety of ancillary materials may be incorporated into the compost mix for a wide range of possible applications. An embodiment is provided where agricultural seeds may be encapsulated in compost to enhance the quality of seed and reduce wastage during planting.

Compost granulation method

There is disclosed a method for formulating food grade sodium bicarbonate by purification of a sodium bicarbonate liquor where an initial saturated feedstock of sodium bicarbonate which contains sodium sulfate as an impurity is filtered to remove the impurities and a first filtrate liquor formed. The filtrate liquor is then subjected to ion exchange with a cationic resin to reduce the calcium and magnesium ion concentration present in the filtrate liquor with subsequent cooling of the liquor. The cooled liquor is also treated with a source of ammonia or ammonium ions to shift the solubility of the compounds to retain sodium sulfate in solution while precipitating sodium bicarbonate with reduced sulfate occlusions. The precipitated sodium bicarbonate is then filtered to result in a food grade sodium bicarbonate product.

Method for formulating food grade sodium bicarbonate

A method of wet granulation of fertilizer and other materials into granules. The method involves formation of the granule directly on the pan from the feedstock without intermediate steps or the use of seed materials. The result is a product having a completely uniform cross section. The feedstock is initially in the size distribution of &minus;150 mesh with 90% or greater in the size range of 200 mesh. Moisture is maintained to facilitate a steady process without cycling.

There is disclosed a process for producing a potassium sulfate electrochemically. The process involves the use of sodium sulfate which is electrolyzed in an electrolytic cell and which results in the production of sodium hydroxide and ammonium sulfate. The process carried out in a two or three-compartment electrolytic cell and the ammonium sulfate is converted by ammoniation and treatment of the ammoniated mixture with potassium chloride to produce potassium sulfate. Potassium sulfate may then also undergo electrochemical treatment to produce potassium hydroxide and ammonium sulfate.

Process for producing potassium hydroxide and potassium sulfate from sodium sulfate

A process for the preparation of potassium sulfate, sodium bicarbonate and sodium carbonate. The process involves the treatment of potash brines by the reaction of sodium chloride and potassium chloride with calcium sulfate and sodium sulfate. Syngenite precipitate (CaSO .K SO &khgr;H O) is produced and a first filtrate containing sodium chloride and potassium chloride. The syngenite precipitate is reacted with ammonium bicarbonate at between 70&deg; C. and 100&deg; C., with the result being calcium carbonate precipitate and a second filtrate containing ammonium sulfate and potassium sulfate. The second filtrate is cooled to a temperature of between 20&deg; C. and 50&deg; C. and treated with potassium chloride. A potassium sulfate precipitate results. The sodium bicarbonate is precipitated from the first filtrate by the addition of ammonium bicarbonate to the first precipitate. The sodium bicarbonate may be calcined to form sodium carbonate.

Formulation of potassium sulfate, sodium carbonate and sodium bicarbonate from potash brine

A method of wet granulation of fertilizer and other materials into granules. The method involves formation of the granule directly on the pan from the feedstock without intermediate steps or the use of seed materials. The result is a product having a completely uniform cross section. The feedstock is initially in the size distribution of &minus;150 mesh with 90% or greater in the size range of 200 mesh. Moisture is maintained to facilitate a steady process without cycling. The method has the advantage of allowing granulation of materials either known to be hazardous or inherently difficult to granulate in a safe and expedient manner.

Wet granulation method generating sulfur granules

A process is provided for producing potassium sulfate by reacting ammonium sulfate and potassium chloride at a temperature of about 30 to 40&deg; C. to produce a slurry containing K,SO,&middot;NH,&middot;2SO,double salt, and reacting this double salt with an aqueous solution containing potassium chloride at a temperature of about 30&deg; C. to produce a slurry containing potassium sulfate. The slurry containing potassium sulfate is subjected to a solids/liquid separation step to obtain potassium sulfate crystals having a size in the range of about 20 mesh to about 150 mesh.

Method of producing potassium sulfate

Granulated particles by making use an initial feedstock having particle size of &minus;150 mesh and 90% or greater particle size of 200 mesh. The feedstock may be contacted in a pan granulator which includes a minor amount of nucleating material of about &minus;35 mesh. Binder is introduced into the pan granulator to progressively layer the feedstock material onto the nucleating to form a final granular fertilizer or other product in any desired size distribution. The method by which the granules are formed is interruptible and is particularly useful for forming granules having a plurality of layers of differing material. The granules, by formation with dust feedstock and in the absence of seed material, lack a core and therefore include the maximum amount of tightly packed feedstock. This results in substantial increases in the break strength of the granules with uniform homogeneous cross-sections. Such granules overcome the limitations associated with existing granules to provide an industrially valuable product.

Granulation method and apparatus therefor

Fertilizer granulation method for incorporating urea directly into the matrix of fertilizer pellets. The process involves introducing the urea in a liquid form into the matrix and then progressively cooling the mixture of pellet and urea to recrystallize the urea within the matrix of the pellet. The result is a substantially harder particle relative to pretreatment hardness, reduced solubility for longer lasting pellets and substantially reduced dust and other handling problems of the formed pellets.

Fertilizer granulation method

A method of wet granulation of fertilizer and other materials into granules. The method involves formation of the granule directly on the pan from the feedstock without intermediate steps or the use of seed materials. The result is a product having a completely uniform cross section. The feedstock is initially in the size distribution of -150 mesh with 90% or greater in the size range of 200 mesh. Moisture is maintained to facilitate a steady process without cycling. The method has the advantage of allowing granulation of materials either known to be hazardous or inherently difficult to granulate in a safe and expedient manner.

Wet granulation method for generating fertilizer granules

A process is provided for recovering sodium bicarbonate and ammonium sulfate from a solution containing sodium sulfate derived from a process for removing sulfur contaminants out of a gas with sodium bicarbonate reagent. Sodium bicarbonate is precipitated and removed from the solution. Sodium sulfate or ammonium bicarbonate is added to the solution to form a second precipitate of sodium bicarbonate, which is removed from the solution. The solution is conditioned by either heating the solution to 95.degree. C. to liberate ammonia and carbon dioxide or by adding sulfuric acid to the solution to decompose any carbonates. The solution is cooled to a temperature between -2 to 2.degree. C. to form a third precipitate of sodium bicarbonate. Sulfuric acid is added to the solution to decompose any carbonate minerals, and purified ammonium sulfate solution is recovered.

Method of ammonium sulfate purification

An apparatus and method for uniform granulation is disclosed. The method involves the use of an initial feedstock having particle size of -150 mesh and 90% or greater particle size of 200 mesh. The feedstock may be contacted in a pan granulator which includes a minor amount of nucleating material of about -35 mesh. Binder is introduced into the pan granulator to progressively layer the feedstock material onto the nucleating to form a final product having a size distribution -8 mesh to +4 mesh. The method is designed to be interruptible and is particularly useful for forming granules having a plurality of layers of differing material. The method has marked improvement over the prior art methods since a particularly fine granule can be formed in a relatively expedient process to result in a granule having high commercial value and high break strength. These factors are achievable in addition to 100% product usage with no waste.

Growing community of inventors

Calgary, Canada

Robin Phinney