Armco Inc.

Robin A Murphy

Wade S Wright

The present invention provides an annealing separator composition for coating grain oriented electrical steel prior to the final high temperature anneal for secondary grain growth. The magnesia based coating contains at least 20% silica on a water free basis. The large silica additions limit the interface between the coating and the base metal and results in a thick glass which is easily removed. The magnesia coating develops excellent magnetic properties and does not require the normal strong acid cleaning or special abrasive means to remove the glass film which forms. The bare electrical steel, which may be coated to enhance the punching properties, has improved the die life because the hard glass film has been substantially removed.

Magnesia coating and process for producing grain oriented electrical

Decarburized grain oriented silicon steel is provided with an annealing separator which forms a glass film after the final high temperature anneal. The magnesia used as the annealing separator has a total chlorine level of 0.01 to 0.20% by weight based on the weight of magnesia with at least 0.01% metal chloride selected from the group of Mg, Ca, Na and K. The chloride addition acts to seal the coating surface during the final anneal to control diffusion and stabilize the secondary grain growth. The glass film which forms during the anneal may be laser scribed for domain refinement without coating damage. The magnesia may also contain additions of phosphates, TiO.sub.2, SiO.sub.2, Cr and B. The temperature of the magnesia is maintained below 25.degree. C. to control hydration and eliminate the need for other additives in the magnesia slurry to control hydration.

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Franklin, OH, United States of America

Robin A Murphy