Novelis, Inc.

Alcan International Limited

Montebello Packaging, a Division of Great Pacific Enterprises, L.p.

Robert William Mallory

Stuart R MacEwen

Peter Hamstra

James D Moulton

Yihai Shi

Kevin Gong

David Skingley Wright

Timothy Francis Stanistreet

Renato Rufino Xavier

David Edward Gantzer

James Charles Riggs

Frank Su

Stuart Macewen

Stuart R Macewen

Provided herein are systems and methods for containing a viscous material, such as coolant, applied to cool a roll or a roll processed engineering material such as a metal strip. In particular, a viscous material containment system can include a housing, a viscous material delivery system, a plurality of movable seals and a plurality of gas delivery devices. A method for cooling a roll can include applying a vicious material, such as coolant, to the roll and containing the viscous material on the roll using the viscous material containment system. In some cases, the viscous material containment system can be used to facilitate removal of the viscous material from the roll.

Systems and methods for cooling a roll in metal processing

A method of forming a bottle-shaped or other contoured metal container by providing a hollow metal preform having a closed end and a wall thickness that decreases progressively in a direction away from the closed end, and subjecting the preform to internal fluid pressure to cause the preform to expand against the wall of a die cavity defining the desired container shape. The method may be employed in pressure-ram-forming procedures wherein a punch is advanced by means of a backing ram into the die cavity to displace and deform the closed end of the preform.

Methods of pressure forming metal containers and the like from preforms having wall thickness gradient

In hydroforming of hollow metal articles in a die, such as pressure-ram-forming procedures, a method of decreasing cycle time of the forming process, while ensuring acceptable product properties and avoiding failures, by modeling the process using finite element analysis to establish a pressure-time history that optimizes the forming operation and applies failure limits to selected variables such as minimum wall thickness or maximum strain rate, and transferring this pressure-time history to a computer controlling the forming process. Thermocouple and/or continuity sensors are incorporated into the die wall and connected to the computer so as to provide active feedback from the die to the control of the process.

Methods of and apparatus for forming hollow metal articles

A method of forming a bottle-shaped or other contoured metal container by subjecting a hollow metal preform having a closed end to internal fluid pressure to cause the preform to expand against the wall of a die cavity defining the desired shape, and advancing a punch by means of a backing ram into the die cavity to displace and deform the closed end of the preform either before or after expansion begins but before it is complete. The pressure-subjecting step is performed by simultaneously subjecting the preform in the die cavity to independently controllable internal and external positive fluid pressures and varying the difference between them to control strain rate. Apparatus for performing the method includes a split die with plural split inserts disposed in tandem to define the die cavity wall and heaters respectively inserted within the preform and arranged to heat the backing ram.

Methods of and apparatus for pressure-ram-forming metal containers and the like

Growing community of inventors

Gananoque, Canada

Robert William Mallory