Engelhard Corporation

Robert W Andrews

Barry Keven Speronello

Francis L Himpsl

Eugene B Horvath

An improved process for ion-exchanging sodium ions in particles containing sodium form zeolite crystals and sodium silicate. The process involves an initial ion-exchange at pH about 4.5 to 5.0 with an ammonium salt followed by exchange with an ammonium salt at about pH 2.0 to 3.5. Cracking catalysts having improved cracking activity are produced.

Fluid cracking catalyst and method of making same from waste catalyst

Co-product fines from the manufacture of zeolitic cracking catalysts from microspheres of calcined clay have heretofore been discarded as a waste stream. These fines, recovered as a moist cake, are slurried in a sodium silicate solution, spray dried to form microspheres and ion-exchanged initially at high pH and then at lower pH to produce attrition-resistant cracking catalysts which produce low levels of coke during use.

By-product fines from the manufacture of zeolitic cracking catalysts from microspheres of calcined clay have heretofore been discarded as a waste stream. These fines, recovered as a moist cake, are slurried in a sodium, silicate solution, spray dried to form microspheres and ion-exchanged to produce cracking catalysts which produce low levels of coke during use.

Growing community of inventors

Toms River, NJ, United States of America

Robert W Andrews