Inteva Products, LLC

Robert Van Jaarsveld

Edward Joseph Wenzel

Gregory J Kowalski

Ronald Widin

Joseph A Bertucci

An integrated structural system for a vehicle, the system having: a structural member; a means for securing a first beam component to the structural member, the first beam component being molded from a first amount of thermoplastic material; and a means for securing a second beam component to the first beam component, the second beam component being separately molded from a second amount of thermoplastic material, the second beam component having a configuration different from the first beam component.

Integrated structural member for a vehicle and method of making

An integrated structural system for a vehicle is provided, the integrated structural system having: a structural member; a first beam component secured to the structural member by a molding process, the first beam component being molded from a first amount of thermoplastic material, wherein the configuration of the first beam component is defined by the molding process; and a second beam component secured directly and only to the first beam component by a vibration weld, the second beam component being separately molded from a second amount of thermoplastic material, the second beam component having a configuration different from the first beam component.

A method for forming an integrated structural system for a vehicle is provided. The method including the steps of: securing a first beam component to a structural member by a molding process, the first beam component being molded from a first amount of thermoplastic material, the structural member being formed from a material different than the first amount of thermoplastic material; and securing a second beam component to the first beam component, the second beam component being separately molded from a second amount of thermoplastic material, the second beam component having a configuration different from the first beam component.

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Macomb, MI, United States of America

Robert Van Jaarsveld