Faraday Technology Corporation

Faraday Technology Marketing Group, LLC

Robert P Renz

E Jennings Taylor

Chengdong Zhou

Jenny J Sun

Lawrence E Gebhart

Mahendra K Sunkara

Eric C Stortz

Electrochemical machining of metals and alloys is accomplished by using a pulsed electric current incorporating modulated reverse electric current. Reverse (cathodic) pulses are interposed between forward (anodic) pulses. The process is useful for electrochemical shaping of metals, electrochemically polishing metal surfaces, and electrochemical deburring of metal articles. The process is especially useful for electrochemical processing of metals and alloys that readily form passive surface layers.

Electrochemical machining using modulated reverse electric fields

Metal salts are removed from solution in an electrolyte by subjecting the solution to electrolysis in a cell having an anode that has an anion exchange membrane closely associated therewith which sequesters the anion of the salt. The cathode may also be provided with a closely associated cation exchange membrane that sequesters, at least partially, the cation of the salt. A metal salt solution can be regenerated by reversing the polarity of the electrodes and conducting an electrolysis using fresh electrolyte.

Method of removing metal salts from solution by electrolysis an

A waste solution containing electroactive species, e.g., metal ions, can be remediated to very low levels of contaminant by an electrolysis method including the steps of introducing an electrolyte containing an electroactive species into an electrolytic cell having a cathode and an anode, producing a flow of the electrolyte past at least one of the electrodes at an electrolyte flow rate, and passing an electric current through the solution between the anode and the cathode whereby the electroactive species undergoes an electrochemical reaction at one of the electrodes at an electrochemical reaction rate, using an electric current pulsed at a frequency of 0.5 to 1000 Hertz and a duty cycle of not greater than 50%, and adjusting the electrolyte flow rate for the pulsed current electrolysis such that the electrochemical reaction rate for pulsed current electrolysis is greater than the electrochemical reaction rate for direct current electrolysis. The method is especially useful in increasing the efficiency of electrolytic remediation of metal-containing waste solutions to low levels of metal ion contaminants. The method is preferably conducted using electrodes having very high surface area, optionally coated with an ion exchange resin.

Electrolysis of electroactive species using pulsed current

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Centerville, OH, United States of America

Robert P Renz