Ethicon, Gmbh

Robert Nunez

Robert J Cerwin

Clifford A Dey

Konstantin K Ivanov

Mehmet Reyhan

David A Szabo

William R Reinhardt

Donald Pompei

J Mark Findlay

Robert A Daniele

Manfred Reiser

Manfred Hild

Andrew Chaloka

John M Findlay

Taifa Nyiendo

Matthew E Krever

Jervis P Lynch

Rolf Grotehusmann

Bernhard Frey

Automated packaging of surgical needle-suture assemblies includes a framing operation in which adjacent sheets of polymer coated aluminum foils are conveyed through a sequence of steps in an apparatus which produces frames containing plastic packets of needle-suture assemblies. A vision system having video cameras connected to a specially adapted computer enables monitoring the product traveling through the framing operation to detect various defects in the foil and in the product formation. Upon detection of a defect, the computer system can either identify and separate rejected product from good product or shut down the apparatus.

Method of and apparatus for detecting defects in a process for making

A process for applying a biobarrier member to a vent opening in a foil member used for medical device packaging. The process provides for cutting a biobarrier member from a roll of stock and sealing the biobarrier member about the vent opening in the foil member. The seal is tested for integrity and the biobarrier member is tested for porosity.

Process for microbial barrier vent to a foil package

Apparatus for opening an open end of a pouch, an overwrap, or the like so as to facilitate the insertion of an object thereinto includes a number of processing stations, such as a storage station where a supply of pouches is stored and an opening station where an open end of a pouch transported thereto from the storage station is opened so as to receive an object. A transporting mechanism, which includes a suction-type gripper, transports a pouch from the storage station to the opening station and then from the opening station to another station, which may or may not be a processing station. The suction-type gripper of the transporting mechanism continuously grips a pouch throughout its movement from station to station. The opening station may be provided with its own pair of suction-type grippers which cooperate to open a pouch which has been transported to the opening station. Other processing stations include an inspection station for inspecting a pouch transferred from the opening station and a sealing station for sealing a properly filled pouch. The last station is an unloading station having its own suction-type gripper adapted to receive a sealed pouch which is handed off by the suction-type gripper of the transporting mechanism.

Apparatus for opening pouches for insertion of objects thereinto

A package for maintaining a needle-suture product in a sterile condition includes a peelable foil container in which a peripheral heat seal defines a cavity for retaining a suture packet. The packet has a plastic tray and a stiff paper lid secured to the tray by hinged paper cleats extending into sockets in the tray. The lid covers most of the area of the tray, leaving an uncovered portion for accessing a needle mounted in the tray. A suture attached to the needle is coiled in a peripheral track in the tray so that an extended length of suture material can be retained in a relatively small space. The container has top and bottom aluminum foils with differentiated polymeric coatings on their interior surfaces, which are thermally fused to form the seal. Unsealed foil flaps are provided at one end of the container to enable peeling apart the foils to open the package.

Surgical suture package with peelable foil heat seal

Automated packaging of surgical needle-suture assemblies includes a framing operation in which adjacent sheets of polymer coated aluminum foils are conveyed through a sequence of steps in an apparatus which produces frames containing plastic packets of needle-suture assemblies. The apparatus pulls a web of foil off a large diameter feed roll and maintains web alignment as it travels down line through the apparatus by a system that optically detects transverse movement of the web as it is fed into the apparatus and adjusts the position of the feed roll relative to the centerline of travel using a hi-directional stepper motor. Discontinuities in the polymer coating on the top surface of the web of foil are automatically detected so that remedial steps can be taken to avoid processing defective sections of the web. A vision system having video cameras connected to a specially adapted computer enables monitoring the product travelling through the apparatus to detect various defects in the product formation. Upon detection of a defect, the computer system can either identify and separate rejected product from good product or shut down the apparatus. A servo drive system enables rapid and controllable advancement of the web down line in the apparatus.

Apparatus for feeding foil stock in a process for making sealed sterile

A method for making sterile suture packages employs a frame assembly line, a sterilization line and a blanker/cartoner line. A web of foil is advanced in a series of movements through the frame assembly line to assemble a frame containing needle-suture assemblies in a plurality of cavities in the frame, the frame having top and bottom aluminum foils with heat seal coatings on their facing surfaces. The cavities are formed in the bottom foil of each frame by a combination of pressurized air and mechanical plugs which are forced against the bottom foil and an underlying die having recesses for defining the cavities. A blanking operation following sterilization and sealing separates individual packages, each containing one needle-suture assembly, from the frame. The packages are then conveyed by belts through inspection stations and reoriented for loading into shipping cartons.

Method for making sterile suture packages

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Asbury, NJ, United States of America

Robert Nunez