Thermoflex Corporation

Robert M Miller

Robert A Price

David Allen Reband

Michael Joseph Milella, Jr

Karl Joseph Mazur

Thomas Harter

A floor mat with integral grommet is provided for a vehicle having a floor with at least one upstanding post. The mat includes a core, an upper surface and an opposite lower surface, a grommet is integrally formed with the mat and contained between the upper surface and the lower surface. The grommet includes a grommet body having a first, upper edge and a second, lower edge, a post-engagement throughbore defined by the body. A flange extends radially outwardly from the body between the upper edge and the lower edge for engaging the mat core.

Floor mat with integral grommet

An injection molded carpet mat includes a flexible base having an upper surface defining a carpet recess, and an opposite lower surface. A carpet sheet is secured in the carpet recess by being integrally formed with the base, and having a napped top surface, a bottom surface and a peripheral edge. The lower base surface having a plurality of spaced ribs supporting the carpet bottom surface adjacent the peripheral edge and defining a track on the lower base surface corresponding to the peripheral edge of the carpet sheet.

Carpet floor mat having plastic migrating prevention formation, and associated injection mold

A method for producing a carpet mat by injection molding, includes providing an injection mold including a cavity and a complementary core, each defining a portion of a mold recess for accommodating the finished carpet mat, providing the cavity with a surface having at least one vacuum opening bordered by a peripheral retaining barrier, applying vacuum to the core, inserting a sheet of carpet into the recess of the cavity and against the surface so that the carpet is in contact with the cavity, so that the carpet is held in the recess by the vacuum. Next, the cavity and core are closed together, thus sealing the recess, and a flowable supply of plastic is injected into the recess. Finally, the mold is opened after a specified period, allowing the plastic to at least partially solidify.

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Chicago, IL, United States of America

Robert M Miller