Case Western Reserve University

Micromed

Robert L Mullen

Gerhard E Welsch

Mehmet Ozgur

Mehran Mehregany

Randal H Rudderman

A plurality of closed metal cells is provided. Each cell encapulates a fluid or a fluid-like filler with a metal skin or cell wall. The closed cells are joined into an aggregate arrangement to form a composite material in which the bonded cell walls form a continuous metal matrix. The cell walls and the encapulated cell filler fluid or fluid-like filler provide controllable stiffness and strength as well as vibration-damping and shock-absorbing characteristics to the material. The resulting closed cell metal composite finds many advantages uses including use as a prosthetic device, a casting, or an automotive component. The component material is elastically compliant or stiff, depending on the design, as well as lightweight and resistant to buckling and crushing. The material provides desirable physical properties such as heat-capacity, thermal and electrical conductivity, vibration-damping capacity, and shock-absorbing characteristics.

Closed cell metal composites

A plurality of closed structural metal cells are joined into an aggregate arrangement to form a composite material. Each cell encapsulates a fluid or fluid-like filler therein to provide controllable strength and shock-absorbing characteristics to the material. The resulting closed cell metal composite finds many advantageous uses including use as a prosthetic device, a casting, or an automotive component. The component material is elastically compliant or stiff, depending on the design, as well as lightweight and crush resistant. The material provides desirable physical properties such as thermal and electrical conductivity and shock-absorbing characteristics.

Method of forming closed cell metal composites

A micromachined blade suitable for medical applications has an edge which is free of the imperfections common in mechanically sharpened steel blades. A method of forming micromachined blades having the desired characteristics may be performed by etching with anisotropic or isotropic etchants. This micromachined blade may be formed of a single-crystalline substrate, such as a silicon wafer commonly used in integrated circuit technology. Thus, such a micromachined blade may also carry circuitry capable of assisting a surgeon in the performance of certain procedures.

Growing community of inventors

Moreland Hills, OH, United States of America

Robert L Mullen