Union Carbide Corporation

Uop Lcc

Chevron Research Company

Chevron Research & Technology Company

Robert L Chiang

Mark T Staniulis

Jule A Rabo

Albert S Behan

Raymond G Perigard

Donald Henry Mohr

Charles R Wilson

Charles P Wilson

Reforming to produce aromatics from aliphatics, using a bond zeolite catalyst containing a Group VIII metal such as platinum, has been found to be extremely sensitive to water, even at water concentrations as low as 3 ppm in the feed, unless certain catalysts having a low water sensitivity index are used. The water sensitivity index (WSI) is described and methods for making catalysts with a low WSI are described. The sulfur content of the feed to the reforming/aromatics production process is preferably below 50 parts per billion. The catalysts used in the reforming process is preferably a high crush strength catalyst and is preferably prepared by steps including treating L zeolite with a binding enhancement agent prior to binding with a binder such as silica, silica/alumina or alumina.

Reforming using a bound zeolite catalyst

Catalytic cracking processes wherein the cracking catalysts are prepared by: (1) contacting a mixture of a large pore zeolite and an inorganic oxide matrix at effective conditions of temperature, pH and time with a fluoro salt; and (2) ammonium exchanging the product of step (1) to provide a catalyst having less than 0.3 percent by weight Na.sub.2 O, based on total catalyst weight, or less than 2.0 percent by weight of the zeolite employed in the catalyst. Optionally, the zeolite used is provided with an effective amount of at least one cation selected from the class consisting of cerium, lanthanum, praseodymium, neodymium, promethium, samarium, europium, lutetium, gadolinium, terbium dysprosium, holmium, erbium, thulium and ytterbium.

Catalytic cracking process

A method for enhancing the binding of certain negatively surface charged molecular sieves to a silica binder is disclosed. As modified, molecular sieves having enhanced binding characteristics are also taught.

Silica bonding of molecular sieves

Reforming to produce aromatics from aliphatics, using a bound zeolite catalyst containing a Group VIII metal such as platinum, has been found to be extremely sensitive to water, even at water concentrations as low as 3 ppm in the feed, unless certain catalysts having a low water sensitivity index are used. The water sensitivity index (WSI) is described and methods for making catalysts with a low WSI are described. The sulfur content of the feed to the reforming/aromatics production process is preferably below 50 parts per billion. The catalyst used in the reforming process is preferably a high crush strength catalyst and is preferably prepared by steps including treating L zeolite with a binding enhancement agent prior to binding with a binder such as silica, silica/alumina or alumina.

Catalytic cracking catalysts, the process of their preparation and the process of their use. Cracking catalysts are disclosed for improving the octane number of gasoline products. The catalysts comprise a zeolitic aluminosilicate having a mole ratio of oxides in the dehydrated state of

Catalytic cracking catalysts for high octane gasoline products

Catalytic cracking catalysts and catalytic cracking process wherein the cracking catalysts are prepared by: (i) contacting a mixture of a large pore zeolite and an inorganic oxide matrix at effective conditions of temperature, pH and time with a fluoro salt; and (ii) ammonium exchanging the product of step (i) to provide a catalyst having less than 2.0 percent by weight Na.sub.2 O, based on the weight of the zeolite. Optionally, the product is provided with an effective amount of at least one cation selected from the class consisting of cerium, lanthanum, praseodymium, neodymium, promethium, samarium, europium, lutetium, gadolinium, terbium, dysprosium, holmium, erbium, thulium and ytterbium.

Process for preparing catalytic cracking catalysts

Catalytic cracking catalysts and catalytic cracking process wherein the cracking catalysts are prepared by: (1) contacting a mixture of a large pore zeolite and an inorganic oxide matrix at effective conditions of temperature, pH and time with a fluoro salt; and (2) ammonium exchanging the product of step (1) to provide a catalyst having less than 0.3 percent by weight Na.sub.2 O. Optionally, the product is provided with an effective amount of at least one cation selected from the class consisting of cerium, lanthanum, praseodymium, neodymium, promethium, samarium, europium, lutetium, gadolinium, terbium, dysprosium, holmium, erbium, thulium and ytterbium.

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Oakland, NJ, United States of America

Robert L Chiang