Fujifilm Sonosite, Inc.

Robert Kolaja

Guofeng Pang

Oleg Ivanytskyy

Nicholas Christopher Chaggares

Hossein Amini

Desmond Hirson

Planar phased ultrasound transducer including a first layer including a sheet of piezoelectric material, a piezo frame surrounding an outer perimeter of the sheet of piezoelectric material, and an epoxy material placed between the piezo frame and the sheet of piezoelectric material. The transducer includes a flex frame secured to a back side of the first layer.

Planar phased ultrasound transducer array

A dual frequency ultrasound transducer includes a high frequency (HF) transducer and a low frequency (LF) transducer that is positioned behind the high frequency transducer. An intermediate layer is positioned between the low frequency transducer and the high frequency transducer to absorb high frequency ultrasound signals. An alignment feature on the low frequency transducer is positioned with respect to a fiducial that is marked at a known position with respect to high frequency transducer elements of the HF transducer to align low frequency transducer elements of the LF transducer with the HF transducer elements.

Dual frequency ultrasound transducer

A high frequency ultrasound array having a number of transducer elements that are formed in sheet of piezoelectric material. A frame having a coefficient of thermal expansion that is similar to that of the piezoelectric material surrounds the piezoelectric material and is separated from the piezoelectric material by a filling material. Kerf cuts that define the individual elements in the sheet of piezoelectric material extend across a full width of the sheet. In some embodiments, sub-dice kerf cuts that divide a single transducer element into two or more sub-elements also extend all the way across the width of the sheet. A lens positioned in front of the transducer elements can have a radius machined therein to focus ultrasound signals.

High frequency ultrasound transducer

A high frequency ultrasound array having a number of transducer elements that are formed in sheet of piezoelectric material. A frame having a coefficient of thermal expansion similar to that of the piezoelectric material surrounds the piezoelectric material and is separated from the piezoelectric material by an epoxy material. Kerf cuts that define the individual elements in the sheet of piezoelectric material extend across a full width of the sheet. In some embodiments, sub-dice kerf cuts that divide a single transducer element into two or more sub-elements also extend all the way across the width of the sheet. A lens positioned in front of the transducer elements can have a radius machined therein to focus ultrasound signals. The frame, transducer elements and lens are bent or curved with the desired radius to focus ultrasound signals.

Ultrasound transducer with curved transducer stack

An ultrasound transducer has an array of transducer elements that are electrically coupled to electrical conductors. In one embodiment, the conductors are included in a flex circuit and engage a conductive surface formed on a number of outwardly extending ribs on a frame that holds the ultrasound array. In one embodiment, the flex circuit includes an alignment feature that engages a corresponding registration feature on the frame so that the traces on the flex circuit align with the ribs on the frame.

High frequency ultrasound transducer and method for manufacture

Disclosed is a medical device that includes a phased array ultrasound transducer. The transducer includes a number of transducer elements that are electrically coupled to corresponding electrical conductors. In one embodiment, the conductors are included in a flex circuit and engage corresponding transducer elements though a conductive surface formed on outwardly extending ribs of a frame that holds the ultrasound array. In one embodiment, the phased array is forward facing in the medical device and has an element pitch of 0.75 lambda or less and more preferably 0.6 lambda or less. In one embodiment, the transducer is rotatable over an angle of +/&#x2212;90 degrees to provide a 360 degree view of tissue surrounding the distal end of the device.

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Toronto, Canada

Robert Kolaja