Lummus Technology Inc.

Sud-chemie Inc.

Robert John Brummer

Kevin John Schwint

Thomas Alexander Dwyer

Robert J Gartside

Michael A Urbancic

Sanjeev Ram

Richard Wilcox

Michael W Balakos

Ajay Gami

Joseph Romeo

Processes and systems for producing olefins, including: dehydrogenating a first n-alkane to produce a first effluent; and dehydrogenating at least one of a first isoalkane or a second n-alkane to produce a second effluent. The first and second effluents may be compressed and fed to a common separation train to separate the effluents into two or more fractions. In some embodiments, each of the first and second dehydrogenation reaction zones may include two reactors, one reactor in each of the reaction zones operating in a dehydrogenation cycle, one operating in a regeneration cycle, and one operating in a purge or evacuation/reduction cycle. Operation of the reactors in the dehydrogenation cycle is staggered, such that the purge cycle, regeneration cycle, or evacuation/reduction cycle of the reactors may not overlap.

Process for co-producing C3 olefins, iC4 olefins, nC4 olefins and diolefins, and/or C5 olefins and diolefins

A butadiene extraction processes designed for flexible operations, with or without a compressor, is disclosed. The ability to run at both high and low pressures provides added process flexibility.

Flexible butadiene extraction process

A process for recovering butadiene from a Cfraction is disclosed. The process may include: contacting a mixed Cstream comprising butane, butene, and butadiene, with a solvent comprising an organic solvent and water in a butadiene pre-absorber column to recover an overheads fraction comprising at least a portion of the butane, butene, and water, and a first bottoms fraction comprising the organic solvent, butadiene, and at least a portion of the butene; and feeding the first bottoms fraction to a butadiene extraction unit to recover a butene fraction, a crude butadiene fraction, and a solvent fraction.

Butadiene extraction process

Butadiene extraction pre-absorber

A process and system for separating butenes and butanes by extractive distillation using a polar solvent is disclosed. The process may include: contacting a hydrocarbon mixture including butanes and butenes with a lean solvent mixture in an extractive distillation column to form an enriched solvent fraction comprising butenes; recovering an overheads fraction comprising butanes and a bottoms fraction from the extractive distillation column; feeding the bottoms fraction to a stripper including a stripping section and a wash section; recovering the lean solvent mixture as a bottoms fraction and a stripper overheads fraction comprising butenes and water from the stripper; condensing the overheads fraction to form a water fraction and a product butenes fraction; feeding water as reflux to a top of the stripper wash section; feeding at least a portion of the condensed water fraction intermediate the top and bottom of the stripper wash section as a second reflux.

Selective olefin extraction

A process for recovering 1,3-butadiene from a Cfraction, where the butadiene extraction processes may be operated at an intermediate pressure using a liquid ring type compressor. The use of a liquid ring compressor, among other process options presented herein, may advantageously reduce capital and operating costs, similar to the compressorless option, while mitigating the risks associated with the higher operating temperatures and pressures associated with the compressorless option. Thus, the embodiments of the processes disclosed herein encompass the best features of the conventional design (low pressure, with a compressor) with the advantages of the compressorless design (low capital and operating cost), as well as other advantages unique to the systems disclosed herein.

A method and system for providing heat to a chemical conversion process is advantageously employed in the production of olefin by the catalytic dehydrogenation of a corresponding hydrocarbon. The catalytic dehydrogenation process employs diluent steam operating at a steam to oil ratio which can be 1.0 or below and relatively low steam superheater furnace temperature. The process and system are advantageously employed for the production of styrene by the catalytic dehydrogenation of ethylbenzene.

Method of providing heat for chemical conversion and a process and system employing the method for the production of olefin

The present development relates to a modification of the Houdry process for the dehydrogenation of aliphatic hydrocarbons, whereby the dehydrogenation cycle is extended, or lengthened, and hydrogen gas is added into the reaction. The combination of the extended cycle with the hydrogen introduction results in a surprising stabilization of the production rate in the dehydrogenation process. The hydrogen gas may be introduced through a recycle step. The process of the present development is demonstrated for the dehydrogenation of propane to propylene.

Growing community of inventors

Wharton, NJ, United States of America

Robert John Brummer